Study on the Stressed Mirror Polishing with a Continuous Polishing Machine for Large Aperture Off-axis Aspheric Mirrors

A special stressed annular polishing technique is proposed to mill the off-axis aspheric sub-mirrors of a large segmented mirror with an annular polishing machine. Based on the basic principle of stressed annular polishing technique, a set of special stressing mechanisms are designed to convert milling the aspheric surfaces of sub-mirrors with different off-axis distances into milling the spherical surfaces with identical radii of curvature, so that they can be pol- ished simultaneously on a continuous polishing machine. It took about contin- uous 40 hours to polish a scaled-down mirror of the planning Chinese Future Giant Telescope (CFGT) using this technique. This mirror has the 330 mm di- ameter, 3.6 m off-axis distance, and the 21.6 m radius of curvature, and its max- imum asphericity is 16 micron. The experiment shows that this method has a high effciency, suits batch manufacturing, especially the batch manufacturing of aspheric sub-mirrors of the segmented primary mirror of an extremely large aperture telescope.