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新型锥形PDC齿犁削破岩理论研究
引用本文:居培, 王传留. 新型锥形PDC齿犁削破岩理论研究[J]. 煤田地质与勘探, 2019, 47(2): 212-216. DOI: 10.3969/j.issn.1001-1986.2019.02.033
作者姓名:居培  王传留
作者单位:1.中煤科工集团西安研究院有限公司,陕西 西安 710077
基金项目:天地科技股份有限公司科技创新创业资金专项项目(2018-TD-QN053)
摘    要:目前关于锥形PDC齿的研究主要集中于数值模拟、现场及室内试验,而关于其切削力学特性的理论分析未见相关报道。通过数值模拟阐述了锥形PDC齿拉伸剪切破岩机理,以及切削载荷分布特性;根据能量平衡原理,推导了锥形PDC齿切削载荷理论公式。结果表明,相比于常规PDC齿,锥形PDC齿破岩过程更加稳定,其切削载荷受岩石性质、齿的形状参数、切削深度以及切削角度的影响,且切削载荷随着锥顶半径、切削角度以及吃入岩石深度的增加而增加。研究成果可为锥形PDC齿及钻头的设计提供理论支撑。

关 键 词:锥形PDC齿  破岩特性  切削载荷  理论分析
收稿时间:2018-05-03

Theoretical research on the ploughing rock breaking properties of new conical PDC cutter
JU Pei, WANG Chuanliu. Theoretical research on the ploughing rock breaking properties of new conical PDC cutter[J]. COAL GEOLOGY & EXPLORATION, 2019, 47(2): 212-216. DOI: 10.3969/j.issn.1001-1986.2019.02.033
Authors:JU Pei  WANG Chuanliu
Affiliation:1.Xi'an Research Institute Co. Ltd., China Technology and Engineering Group Corp., Xi'an 710077, China
Abstract:The researches on the conical PDC cutter are now focused on numerical simulation, field and laboratory tests, the theoretical analysis on its mechanical properties has not been reported. Therefore, the tensile shear rock breaking mechanism and cutting load distribution characteristics of the conical PDC cutter are described by numerical simulation, the theoretical formula of the cutting load is derived according to the energy balance principle. Results show that comparing with the conventional cylindrical PDC cutter, the rock breaking process of conical PDC cutter is more stable, the cutting load is influenced by the rock properties, the parameters of cutter structure, the cutting depth, and the cutting angle; the cutting load of conical PDC cutter increases with the increase of cone top radius, cutting angle and cutting depth. The research results can provide theoretical support for the design of conical PDC cutter and the PDC bit. 
Keywords:conical PDC cutter  rock breaking property  cutting load  theoretical analysis
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