Use of Magnet Technology for Phosphate Elimination from Municipal Sewage

The present report describes the set-up and first operation results of a novel carousel magnetic separator. This carousel magnetic separator is suitable for continuous separation of magnetized particles from water. Continuous operation is achieved by a segmented rotating separation matrix. This matrix also allows the use of low-cost permanent magnets, by means of which magnetic fields of up to 0.5 T can be generated without energy consumption. The suitability of a first prototype of this carousel magnetic separator was tested for elimination of magnetite-containing iron phosphate and iron hydroxide flocs. These flocs result from conventional precipitation/flocculation of municipal sewage with FeCl₃ and the addition of magnetite particles generated by wet-chemical processes. First results demonstrate that the carousel magnetic separator can reduce phosphate concentrations of up to 14 mg/L PO₄^3–-P in the inlet to below 1 mg/L PO₄^3–-P in the outlet at filtration rates of about 40 m/h. Magnetite dosage in the range of 50 mg/L affects phosphate precipitation positively via a slight reduction of the precipitant volume. However, the total amount of chemicals required for phosphate elimination is increased by the substances needed for magnetite production. Therefore, a further reduction of magnetite dosage must be achieved.