Use of fly ash with no water consumption for cold regions transportation infrastructure

The construction period in cold regions is very short due to problems related to excavation and use of frozen soils in embankment construction, which leads to excessive deformations upon thawing. Also, handling of compaction water is critical due to freezing temperatures. Coalburning thermal power plants are very common in cold regions to supply electricity. The inorganic part of the pulverized coal after burning produces fly ash, which is available in large volumes. Due to excavation difficulties and the poor engineering behavior of frozen soils in cold regions, the utilization of fly ash when it is readily available must be promoted. Any construction technique which utilizes alternative materials like fly ash and minimizes water consumption has a potential to extend the short construction season and even allow service and maintenance during extreme weather conditions. This paper presents two potential techniques to solve the moisture affinity of silt-sized materials like fly ash. One technique involves in-plant production of fly ash pellets using cold-bonding pelletization to manufacture aggregates of up to 40,000-mm diameter from 15- to 60-mm-diameter fly ash grains. Large disc pelletizers have annual production capacities of up to one million ton at a reasonable cost. The product has adequate strength for embankment construction even when no water is used and no compaction is applied. The second technique is an in situ mixing technique which uses snow instead of compaction water for fly ash. The snow is the main element in this technique to compact the embankment. Water is needed for the hydration reactions to form cementitious minerals in fly ash. The slower the hydration reaction, the greater the crystal growth of cementitious minerals. In the proposed technique, in situ snow is mixed with fly ash and is compacted on-site. The temperature increase due to the hydration reaction of fly ash upon contact with snow crystals provides water for continued long-term hydration, which results in high strength, a high void ratio, light weight, and high thermal insulation capability. The presented techniques have the potential to extend the short construction season in cold regions and will provide fill material, decreasing the need for excavation. Both techniques are well documented under laboratory conditions, the research results have been published, and the techniques are ready for field trials to assess implementability.