Physical and Chemical Beneficiation of the Egyptian Beach Monazite

The Egyptian black sands contain several economic minerals, especially ilmenite. Monazite can reach concentrations up to 0.6 wt.%. The majority of monazite grains have light to deep canary and lemon yellow colors, whereas enigmatic monazite grains have brown, red, resinous, yellow and colorless to pinkish colors. The behavior of monazite with the electrostatic field setting of the roll-type electrostatic separator was studied for the different variables of the separator. Most of the monazite grains are reversible negative and are attracted towards the positively charged static electrode. Using wet gravity concentration, both low and high intensity magnetic separation, and electrostatic separation techniques, a high grade concentrate assaying 97 wt. % monazite with a recovery of 76.8% can be obtained. The Egyptian beach monazite contains high concentrations of Ce, La and Nd in addition to minor amounts of Y, Pr, Sm, Gd, Dy and Eu. It is particularly rich in the lighter rare earth elements (cerium subgroup). By a new method of ion exchange technique after chemically dissolving the mineral with sulfuric acid, both of REEs, Th and U, could be individually separated. The efficiency of the separation has been tested with sulfuric acid concentration at 2M H₂SO₄ where the thorium and uranium could be obtained with a cation exchange synthetic resin column, while rare earth metal ions are adsorbed and then individually separated. A highly pure thorium product could be obtained by oxalate precipitation followed by uranium precipitation as diuranate using NaOH.