Numerical modelling of bit–rock fracture mechanisms in percussive drilling with a continuum approach

This paper presents a numerical method for continuum modelling of the dynamic bit–rock interaction process in percussive drilling. The method includes a constitutive model based on a combination of the recent viscoplastic consistency model, the isotropic damage concept and a parabolic compression cap. The interaction between the drill bit and rock is modelled using contact mechanics by treating the bit as a rigid body. As the bit–rock interaction in percussive drilling is a transient event, the method is implemented in explicit dynamics FEM. The rock strength heterogeneity is characterized at the mesoscopic level statistically using the Weibull distribution. The bit–rock interaction is simulated under axisymmetric conditions using cylindrical and hemispherical buttons. The choice of the quite complex constitutive model accounting, e.g. for plastic compaction, viscoplastic shear and tensile failure along with induced damage and rate dependency is justified by numerical simulations. Moreover, the quasi‐static and dynamic cases are compared in plane strain simulations. Finally, some results clarifying the discrepancy of opinions found in the literature concerning the side (lateral) crack formation are obtained. Copyright © 2010 John Wiley & Sons, Ltd.