Proposed upgrading techniques for East Sibaiya phosphorites,Aswan area,southern Egypt

The Late Cretaceous (Campanian-Maastrichian), low-grade phosphorite sequence of East Sibaiya, Aswan area, which is known as the Duwi (phosphate) or Sibaiya Formation, is usually intercalated with marl, oyster limestone, and chert beds. These strata, which crop out in a generally east–west trending belt spanning the middle latitudes of Egypt, are phosphorite-rich sediments and of great economic importance. Representative samples were collected from the investigated area at several localities (e.g., Umm Tundubah-2 and Wadi El-Batur) and 200 kg of phosphate rocks was used for upgrading processes of low-grade phosphorites of the East Sibaiya area. The upgrading processes included two techniques: the first technique (gravity separation) comprises crushing, sieving, gravity separation by a shaking table, and magnetic separation. This technique raised the P₂O₅ in the head sample from 24.73 to 31.91% as a phosphate concentrate. The second technique (flotation technique) depends on certain flotation parameters such as pH, grain size, and phosphate collector dose (i.e., oleic acid). The flotation technique increased the P₂O₅% from 24.73 to 31.16% as a final product of the phosphate concentrate. These data were confirmed by X-ray fluorescence analyses of major elements.