Main technical innovations of Songke Well No.2 Drilling Project

Songke Well No.2, one of the main part of the scientific drilling project in Songliao Basin, which was drilled 7018 m and acquired the part of cores continuously from the Low Cretaceous to the Carboniferous and the Permian from the 2843 m deep, can be considered as the deepest continental drilling project in Asia. Aiming at the features of longer well sections, larger diameters and multiple spud-ins for coring of Songke Well No.2, this project broke through the “coring in small diameter and reaming in large diameter” spud-in drilling-completion procedures which are always used in large-diameter-well coring for continental scientific drilling projects in domestic and overseas and the drilling method of short-single-cylinder roundtrip footage. At the same time, “coring in the same diameter and completing drilling at one single diameter” was achieved at all φ311 mm and φ216 mm coring sections of more than one thousand meters long, high-efficient operation with “drilling long footage with drill tools combined in multi-cylinders” was achieved at deep coring section. Four world drilling records were created which include more than a thousand meters continuous coring at φ311 mm, and the footage per roundtrip footage at φ311 mm, φ216 mm and φ152 mm is all more than 30 m, all of these breakthroughs reduced at least 300 days for this project; moreover, considering the characteristics of formations that the geothermal gradient is high in the drilled sections and the inside-well temperature is over 240°C after drilling completion, a formate-polymer water-based mud system was developed by compounding attapulgite and sodium bentonite and by adding independently developed high-temperature stabilizer, which can provide critical technical support for successful well completion at 7018 m in the super-high-temperature environment It is the first time that the water-based mud is operated at the working temperature higher than 240°C in China; Besides, considering the high-quality requirement on cores imposed by the project, the method “mechanical cored is charge” to discharge core nondestructively on the ground was worked out, and more than 4000 m scatheless cores were discharged out of the drill pipes while maintaining original stratum structures.     

5 000 m深部干热岩钻井方案的技术经济评价

介绍了美国芬顿山和法国苏茨深部干热岩的典型钻井技术方案,并根据我国干热岩钻井基础和地质成藏条件,从钻井深度、井身结构、钻进工艺和钻机设备等方面制定了3种不同的干热岩钻井技术方案,给出了具体技术指标数值。通过计算,对每种方案进行了技术经济评价,结果认为: 大直径钻井方案是技术可靠、经济可行的5 000 m干热岩钻探施工方案。     

贵州省复杂地层地热深井钻探工艺

贵州省地矿局组织实施了“贵州省地热深井钻探技术攻关”项目,研究了喀斯特地区复杂地层情况下地热深井钻探中螺杆钻井工艺和空气钻井工艺的适应性,攻克了两种工艺在该地区应用受地层特性限制的相关技术难题。螺杆马达平均寿命达到200小时以上,螺杆钻井工艺较常规钻井工艺钻进机械钻速提高2～3倍;空气潜孔锤单井应用深度超过1500m,空气潜孔锤钻井工艺较常规钻井工艺机械钻速提高10～29.5倍。同时研究了单井多工艺转换接力钻进技术,以及与上述工艺配套使用的钻井液体系。最终形成了一套适合贵州省地质条件地热深井钻探施工并能显著提高钻井效率和经济效益的组合工艺技术体系。该成果能将1口2000m以上地热深井施工周期由原来的8~12个月缩短至4~6个月,将单井平均施工成本由450万元降低至410万元以下。     

铺前—清澜断裂西支晚更新世活动特征

海域浅层地震探测调查表明,铺前—清澜断裂向北西海域方向延伸,断裂走向NW-SE,倾向SW,为高倾角的正断层;在地震剖面上,断裂断错了第四系地层;进一步应用钻探技术对铺前—清澜断裂进行探测研究,结合层序地层学、岩性岩相分析与年代测定等方法建立了钻孔联合剖面,揭示断层性质为正断层,倾向SW,断距4.0 m,断层的最新活动时代为晚更新世,第四纪表现为张性活动,断裂的平均垂直速率为0.15 mm/a。     

冰层空气反循环快速钻进方法及冰屑运移研究

空气反循环钻进技术具有钻速快、能耗低、可不提钻连续取心取样、能有效避免积雪层漏失等优点,在冰层钻探中极具应用潜力。本文针对冰层钻探技术特点,提出了双壁钻杆式、双通道高压胶管式和寄生高压胶管式等三种空气反循环冰层钻探技术,分别介绍了其工作原理及特点。基于气力输送和气体钻井基本理论,对冰屑颗粒气体介质中的悬浮速度进行了分析,建立了单颗粒冰屑悬浮、运移方程和冰屑颗粒群悬浮方程,并设计了冰屑悬浮实验台,对冰屑悬浮所需的风速进行了实验测试。理论计算值与实验实测值吻合较好,最大误差约10.91%,可用本文建立的冰屑运动方程来计算实际钻进时携带冰屑所需的风量,为后续在极地实施冰层空气反循环钻进技术提供了依据。     

六种成膜封堵剂的室内实验优选与评价

为更好地服务深部钻探工程,准确了解冲洗液封堵性能,对6种成膜封堵剂开展了砂床实验、API静失水量实验、流变性能实验及抗温实验等室内实验进行优选与评价。实验结果表明,2号和4号成膜封堵剂在6种成膜封堵剂中封堵性能最好,它们在基浆中的最优加量均为2%,100 ℃温度条件下加入这2种封堵剂的冲洗液具有较好的抗温性能;冲洗液中膨润土含量和处理剂是影响冲洗液封堵性能的2个重要因素：膨润土含量越高,冲洗液封堵性能越好,加入聚合物、降滤失剂等处理剂可以提高冲洗液的封堵性能。砂床实验是评价冲洗液封堵性能好坏的重要依据。     

青藏高原复杂地层地质钻探低固相冲洗液试验研究

青藏高原由于地质条件的多样性,分布有松散破碎地层、高应力地层、断层破碎带等复杂地层,在地质钻探中经常遇到塌孔、漏浆、缩径、卡钻、埋钻等问题。同时配套使用的冲洗液形成的泥皮质量差、胶结能力较差、携岩粉能力较弱等不足。冲洗液的性能是实现复杂地层顺利钻进的关键。结合青藏高原复杂地层的地质特点,研发了低固相聚合物新型冲洗液,该冲洗液以钠质膨润土和微泡剂等外加剂为基础,具有流动性好、胶结性强、降失水量适中的特点,适宜在青藏高原复杂地层地质钻探中使用。     

黔水地1井钻探施工技术难点及对策

总结了桂中-南盘江地区页岩气调查黔水地1井在钻进过程中出现的严重井漏、卡埋钻、起下钻或通井遇阻等技术难点及相应的处理措施。由于钻遇的地层较为复杂,因此综合采取了回填粘土、商砼封堵、顶漏钻进、岩屑打捞、空气钻进、跟管钻进、套管封隔等多种措施进行处理;此外,结合实际工程应用提出了针对该复杂地层的多种钻井液配方,均取得了一定的效果。处理技术难点的过程中所积累的钻探技术和钻井液技术的优化经验能够为日后黔西南复杂构造区页岩气勘探的实施提供一定的参考依据。     

哈萨克斯坦科扎萨伊油田优快钻井技术

哈萨克斯坦科扎萨伊油田钻井地质环境复杂,储层位于盐下,钻遇的地层层系多,地层性质差异大,具多套压力系统。钻井过程中发生地层漏失、坍塌、掉块及盐膏层蠕变等复杂情况,严重影响了钻井时效和钻井安全。针对这些技术难题,开展了油田井身结构、井身质量、提速潜力、高效钻头等分析与优化,提出了预弯曲钻具高倾角地层井斜控制技术、混合钻头减震提速技术,以及PDC-孕镶块复合钻头高研磨性地层提速技术。现场应用取得了较好的效果,平均机械钻速提高50%以上,钻井周期缩短28%。     

煤田绳索取心钻探应建立新的行业钻探体系

煤炭仍然是世界主要能源资料,煤田地质勘探必将向深部发展,绳索取心钻探技术是深部钻探优质高效的首选方法。目前煤田绳索取心钻探技术未能全面采用,存在若干不适应煤田地层的技术问题,但都能采取措施解决。煤田地质钻探钻遇地层普遍存在水敏现象,导致泥浆含砂、含泥量过高使性能变坏。煤田绳索取心钻探还存在与“水敏”、“砂害”伴随着的泵压高、泥浆流速快、冲刷严重、冲洗液动力学效应负作用大等问题,采用非煤地质勘探标准钻具（柱）,强度低,能力弱,难以抵抗负面作用。为此,不仅需要优选适应地层抑制其水敏性的泥浆配比,更重要的是解决除砂除泥问题。同时要打破旧有思维,建立新体系,扩大钻孔直径,增大配套间隙,提升装备动力,用大功率去克服问题。