深水管道S型铺设监测研究

目前,深水管道S型铺设取得了优异的铺设成果,逐渐成为深水海底管道铺设的重要方法,但其铺设环境复杂,上弯段管道与托管架动态接触,现有分析手段无法有效模拟。同时,S型铺设关键设备的设计技术还不成熟,没有相应的设计规范。首先对深水管道S型铺设开展监测研究,提出了深水管道S型铺监测方案,最后利用实验室模型实验验证了该方案的可行性,可以为深水S型铺设关键设备的设计提供必要的设计数据。     

深水S型铺管中残余变形对屈曲压力的影响

随着S型海管铺设逐步走向深水,管道在铺设过程中承受的荷载增加,发生一定程度的塑性变形。本文讨论S型铺设引起的残余塑性变形对管道屈曲承载能力的影响。首先基于壳单元建立"管道-托辊"相互作用的局部有限元模型,分析了管道在铺设过程中的受力状态,获得了管道的残余塑性变形。然后以该残余变形作为管道非线性屈曲分析的初始缺陷,基于改进的RIKS方法计算了管道的临界屈曲压力。研究结果表明,铺设残余塑性变形在一定程度上削弱管道的承载能力,在深水铺设中应予以考虑。     

深水S-lay管道形态和内力分析的分段解析方法

考虑深水S型铺设中离散均布托辊对上弯段管道的支撑作用,提出了管道铺设形态和内力的分段解析求解方法,通过迭代搜索算法确定管道最佳反弯点和升离点的位置,结合刚性悬链线理论和欧拉梁弯曲理论,推导了管道的变形和内力的解析表达式。依据所建立的分段解析方法编制了相应的数值计算程序,以某3 000 m水深铺设12英寸管道为例,计算了管道形态和内力响应,与商用有限元软件的数值分析结果进行对比,表明了分段解析方法的准确性和有效性。建立的方法具有较高的计算效率,为进一步开展S型铺设参数的优化或可靠性研究提供了有力的手段。     

Configuration analysis of deepwater S-lay pipeline

The safety of offshore pipeline has drawn a great deal of attention during deepwater installation due to the combined actions of high external pressure, axial tension, and bending moment. Meanwhile, the pipeline configuration has a remarkable effect on the structural behaviour of the tube. The special studies focus on the deepwater S-lay technique in the present paper. The stiffened catenary theory is applied to establish the static equilibrium governing differential equation of a pipe element, and the solution equations of the total pipeline configuration from a lay-barge over a stinger to the seabed are derived. The numerical iteration method for solving pipeline configuration is described in detail, and the corresponding program is developed to conduct the analysis of effects of various parameters such as laying water depth, pipe diameter, thickness of concrete weighted coating layer, stinger length, control strain, and axial tension on pipeline configuration. The results show that the laying water depth, the submerged weight of the pipe, and the axial tension are the critical factors influencing pipeline configuration. In addition, geometrical parameters of the stinger such as length, radius, and shape have an important effect on the pipe-laying capacity of the vessel. The validity of the program is further verified by means of a comparison with results obtained from the commercial finite element software OFFPIPE.     

深水海底管道J型铺设塔设计研究

随着全球深水油气资源的开发,J型铺管法已经成为深水和超深水海底管道铺设的重要方式。针对目标母船提出两种J型铺管塔的概念设计方案,并进行了铺管效率及经济性的对比分析,进一步对J型铺管关键设备进行了结构设计及安全性分析。此项工作对促进我国J型铺设系统的开发有积极地推动作用。     

基于有限元分析的卷管法管道安装实时研究

采用卷管法铺设管道时,管道和铺设设备之间的接触作用十分复杂,并且管道在弯曲过程中将会产生塑性变形并可能发生局部屈曲,导致管道失效。基于有限元模型(FEM)实时模拟卷管法安装的整个过程,研究管道与铺设设备之间的接触作用;分析管道对于环境载荷和船体运动的动态响应;获得管道的应力应变值以校核局部屈曲。研究结果表明,管道弯矩大部分来源于管道与安装设备间的接触作用,而环境载荷及船体运动对管道的弯曲应力影响较小。     

海洋管道S型铺设过程研究

随着海洋科学技术的发展和人类对于海洋油气资源认识的不断增加,海洋油气资源的开发从近海走向远海。作为海洋油气运输主要方式的海洋管道,其铺设问题成为焦点。常见海洋管道工程铺设方法为:拖曳铺设、卷筒铺设、J型铺设、S型铺设。通过引入先进的国际海洋工程软件OrcaFlex并结合国内外关于海洋管道铺设的工程手册及相关规范、标准,如DNV、API、AWS等,实时模拟研究S型海洋管道铺设过程。结合作者工作经历及实际海洋铺管工程背景算例分析,研究铺管上弓段接触点、悬垂段及触底段在铺设过程中的各自静力、动力特性。对海洋管道S型铺设过程中应该注意的一些有关设计、工艺和HSE低成本安全高效铺设等方面提出几点有用的意见。     

Fully Coupled Effects of Hull, Mooring and Risers Model in Time Domain Based on An Innovative Deep Draft Multi-Spar

The coupled hull, mooring and riser analysis techniques in time domain are widely recognized as the unique approach to predict the accurate global motions. However, these complex issues have not been perfectly solved due to a large number of nonlinear factors, e.g. forces nonlinearity, mooring nonlinearity, motion nonlinearity and so on. This paper investigates the coupled effects through the numerical uncoupled model, mooring coupled model and fully coupled model accounting mooring and risers based on a novel deep draft multi-spar which is especially designed for deepwater in 2009. The numerical static-offset, free-decay, wind-action tests are executed, and finally three hours simulations are conducted under 100-year return period of GOM conditions involving wave, wind and current actions. The damping contributions, response characteristics and mooring line tensions are emphatically studied.     

Theoretical prediction model for indentation of pipe-in-pipe structures

Pipe-in-pipe structures have been widely used in deepwater offshore oil and gas fields because of its excellent thermal insulation, good stability and outstanding resistance to thermal and external loads. Unfortunately, there is no theoretical prediction model for studying the indentation of pipe-in-pipe structures which is important in improving its design and optimization. In this paper, a theoretical model is proposed to predict the indentation of pipe-in-pipe structures by evaluating three stages of PIP indentation: the indentation of outer pipe only, the indentation of rigidly supported outer pipe and overhanging inner pipe, and the indentation of rigidly supported outer and inner pipes, which forms that describes the mechanical behavior of the inner and outer pipes of the PIP system. Finite element models of the lateral and normal sections of pipe-in-pipe are established and analyzed at each loading and indentation conditions of the inner and outer pipes. Parametric analysis of PIP properties is conducted to evaluate their effects on the nature of pipe-in-pipe indentation. The results of the comparative studies show that the proposed model has a better performance and provides a theoretical solution for design and analysis of pipe-in-pipe structures.     

基于ABAQUS的深水连接器连接性能分析

为解决现有深水连接器连接性能研究中力学分析建模不准确,且缺乏抗弯抗扭能力分析的问题,基于ABAQUS有限元分析软件对深水连接器进行三维模型动态仿真分析,对连接器的受力、密封性能以及在实际工程需求中不同内压下的抗弯及抗扭性能进行深入研究。结果表明:在安装及生产两种工况下,深水连接器各部件除密封环外受力均满足其强度设计要求,密封环接触表面发生合理塑性变形,满足密封要求;随着内压的增加,深水连接器的抗弯能力逐渐下降,抗扭能力则呈现增加的趋势;极限弯矩分别在0 MPa与35 MPa内压下的判定依据为密封失效,在14 MPa与52 MPa内压下的判定依据为下毂座屈服,而极限扭矩在不同内压下的判定依据均为密封失效。     

Design and Strength Analysis of A Spherical Connector for Lifting Subsystem in Deep Sea Mining System

1 .IntroductionThe lifting systemis composed of pipes andtheir connectors .It is not onlythe lifting channel formanganese nodule betweenthe miningship andintermediate bin,but alsothe supporting massfor deepsea miningequipment and cables .Sothe reliability…     

An empirical model for flexible pipe armor wire lateral buckling failure load

The current scenario of oil production in ultra deep waters challenges the design of flexible pipes since they have to withstand high pressures, temperatures and dynamic loads during operation. Amongst the known failure mechanisms in flexible pipes, armor wire lateral buckling is of uttermost importance as there is no undisputable model for its prediction. In this work, compressive failure load for tensile armor lateral buckling is calculated for a sample of 29 flexible pipes based on the resolution of a numerical model that considers force and moment equilibrium conditions and geometric compatibility relations from differential geometry concepts. The obtained results are fitted on an equation via symbolic regression. Thus, a simple empirical model to predict compressive failure load is proposed as a function of the radius of tensile armor, wire lay angle and torsional, normal and binormal bending stiffness of the wire cross section. The model assumes the absence of frictional distributed forces in the wire and curvature of the flexible pipe, therefore it provides conservative results. For the 29 flexible pipe sample, the mean absolute percentage error of the empirical results in view of the numerical results was 0.6%.     

Full Coupled Effects of Hull, Mooring and Risers Model in Time Domain Based on an Innovative Deep Draft Multi-Spar

The coupled hull, mooring and riser analysis techniques in time domain are widely recognized as the unique approach to predict the accurate global motions. However, these complex issues have not been perfectly solved due to a large number of nonlinear factors, e.g. forces nonlinearity, mooring nonlinearity, motion nonlinearity and so on. This paper investigates the coupled effects through the numerical uncoupled model, mooring coupled model and fully coupled model accounting mooring and risers based on a novel deep draft multi-spar which is especially designed for deepwater in 2009. The numerical static-offset, free-decay, wind-action tests are executed, and finally the three hours simulations are conducted under 100-year return period of GOM conditions involving wave, wind and current actions. The damping contributions, response characteristics and mooring line tensions are emphatically studied.     

Multiaxial fatigue analyses of stress joints for deepwater steel catenary risers

In the present study, the dynamic and fatigue characteristics of two types of stress joints are investigated under ocean environmental condition. Connected with the riser and the platform, stress joint at the vessel hang-off position should be one of the main critical design challenges for a steel catenary riser (SCR) in deepwater. When the riser is under a high pressure and deepwater working condition, the stress state for the joint is more complex, and the fatigue damage is easy to occur at this position. Stress joint discussed in this paper includes two types: Tapered Stress Joint (TSJ) and Sleeved Stress Joint (SSJ), and multiaxial fatigue analysis results are given for comparison. Global dynamic analysis for an SCR is performed first, and then the local boundary conditions obtained from the previous analysis are applied to the stress joint FE model for the later dynamic and multiaxial fatigue analysis. Results indicate that the stress level is far lower than the yield limit of material and the damage induced by fatigue needs more attention. Besides, the damage character of the two types of stress joints differs: for TSJ, the place where the stress joint connects with the riser is easy to occur fatigue damage; for SSJ, the most probable position is at the place where the end of the inner sleeve pipe contacts with the riser body. Compared with SSJ, TSJ shows a higher stress level but better fatigue performance, and it will have a higher material cost. In consideration of various factors, designers should choose the most suitable type and also geometric parameters.     

西非深水钻井实践与认识

JDZ B-1井是中石化作为作业者完成的第一口海洋深水探井,该井位于西非几内亚湾尼日利亚—圣多美和普林西比联合开发区内,作业水深1 655 m。井区地质情况较为复杂,地层破裂压力低,钻井作业压力窗口窄,井眼稳定性差。特别是该井目的层距海底泥线浅（只有778 m）以及目的层段长等,给钻井工程设计带来了诸多挑战。针对钻井施工中面临的挑战与深水钻井的特点,从井身结构设计到施工中均采取了合适的钻井技术和措施,有效地解决了问题,取全取准了各项资料,高效、优质地完成了该井的施工任务。该井的成功完钻,为中石化海洋深水钻井积累了经验,可供该区域及国内海洋深水钻井借鉴。     

An Overview of Deepwater Pipeline Laying Technology

The technology and methods involved in pipeline laying in shallow water have evolved to the level of routine and commonplace. However, regarding the unexpected deepwater complexity, the traditional pipeline laying techniques have to confront many new challenges arisen from the increase of the water depth, diameter of the pipe and the welding difficuhy, all of which should be modified and/or innovated based on the existed mature experiences. The purpose of this investigation is to outline the existing and new engineering laying techniques and the associated facilities, which can provide some significant information to the related research. In the context, the latest deepwater pipeline laying technology and pipe laying barges of the renowned companies from Switzerland, Norway, Italy etc., are introduced and the corresponding comparison and discussion are presented as well.     

Non-symmetric cyclic bending of helical wires in flexible pipes

Unbonded flexible pipes have superior fatigue performance as the internal armor layers are allowed to move relative to each other, leading to reduced structural loading. The main interactions between the internal layers are the contact forces and the frictional forces. Frictional interaction leads to a complex non-linear response of unbonded flexible pipes making prediction of cyclic bending fatigue a demanding task. Nevertheless, detailed understanding of local armor wire stresses and the related fatigue phenomena is of paramount importance as unbonded flexible risers are often operated close to their mechanical limits. This paper presents a method for calculating the tensile armor wire loading and the hysteresis effect on flexible pipes when subjected to tension, and non-symmetric cyclic bending. The effect of non-symmetric cyclic bending with different tensile armor lay angles, and frictional conditions are studied. The analysis uses an efficient repeated unit cell finite element model, allowing the analysis to be performed on a desktop computer. The study shows that the tensile armor wires gradually translate towards the compression side of the pipe bending plane, when the unbonded flexible pipe is subjected to combined tension and non-symmetric cyclic bending. In the analysis, cyclic bending is applied until steady-state in the bending response is achieved over a full bending cycle. The global bending response of the flexible pipe and the tensile armor wire loading conditions for fully stabilized non-symmetric cyclic bending become symmetric around the frictionless state for the mean cyclic bending curvature. An approximate analytic model for the tensile armor in the stabilized cycle, based on symmetric bending about the geodesic curve corresponding to the mean pipe curvature, is proposed.     

柔性管卷管式铺管上卷有限元模拟

采用卷管法进行海底管道铺设过程中,管道首先通过牵引作用上卷于卷筒进行储存。管道与卷筒发生非线性接触,可能会产生复杂的塑性变形和局部屈曲。通过全尺寸柔性管力学性能试验获得柔性管轴力—应变以及弯曲—曲率等非线性力学性能关系,将试验所得的非线性材料性能参数导入建立的两种柔性管上卷ABAQUS有限元模型（梁—实体单元模型与壳和桁架—实体单元模型）,实现柔性管较大轴向抗拉刚度和较小抗弯刚度的同步模拟以及管道与卷筒的非线性接触响应特征。通过对比分析两种有限元模型数值模拟得到的管道弯矩、弯曲曲率、管道轴力、管道与卷筒的接触压强等数据,发现在管道上卷过程中管道沿副法线方向的SM3弯矩占据其弯曲变形主导地位;管道与卷筒之间的摩擦效应对于管道轴力的影响较为显著;管道与卷筒的最大接触压强主要发生在卷管过渡段区域。     

对吕宋海峡深水瀑布的重新认识

On the basis of the latest version of a U.S. Navy generalized digital environment model(GDEM-V3.0) and World Ocean Atlas(WOA13), the hydraulic theory is revisited and applied to the Luzon Strait, providing a fresh look at the deepwater overflow there. The result reveals that:(1) the persistent density difference between two sides of the Luzon Strait sustains an all year round deepwater overflow from the western Pacific to the South China Sea(SCS);(2) the seasonal variability of the deepwater overflow is influenced not only by changes in the density difference between two sides of the Luzon Strait, but also by changes in its upstream layer thickness;(3) the deepwater overflow in the Luzon Strait shows a weak semiannual variability;(4) the seasonal mean circulation pattern in the SCS deep basin does not synchronously respond to the seasonality of the deepwater overflow in the Luzon Strait.Moreover, the deepwater overflow reaches its seasonal maximum in December(based on GDEM-V3.0) or in fall(October–December, based on the WOA13), accompanied by the lowest temperature of the year on the Pacific side of the Luzon Strait. The seasonal variability of the deepwater overflow is consistent with the existing longest(3.5 a) continuous observation along the major deepwater passage of the Luzon Strait.     

Toward a quick evaluation of the performance of gravity installed anchors in clay: Penetration and keying

Gravity installed anchors (GIAs) are the most recent generation of anchoring solutions to moor floating facilities for deepwater oil and gas developments. Challenges associated with GIAs include predicting the initial embedment depth and evaluating the keying performance of the anchor. The former involves high soil strain rate due to large anchor penetration velocity, while the later influences the subsequent behavior and pullout capacity of the anchor. With the coupled Eulerian–Lagrangian method, three-dimensional large deformation finite element models are established to investigate the penetration and keying of GIAs in non-homogeneous clay. In the penetration model, a modified Tresca soil model is adopted to allow the effects of soil strain rate and strain softening, and user-defined hydrodynamic drag force and frictional resistance are introduced via concentrated forces. In the keying model, the anchor line effects are incorporated through a chain equation, and the keying, diving and pulling out behaviors of the anchor can all be replicated. Parametric studies are undertaken at first to quantify the effects of various factors on the performance of GIAs, especially on the penetration and keying behaviors. Based on the results of parametric studies, fitted formulae are proposed to give a quick evaluation of the anchor embedment depth after the installation, and the shackle horizontal displacement, shackle embedment loss and anchor inclination at the end of the keying. Comparative studies are also performed to verify the effectiveness of the fitted formulae.