深水S型铺管中残余变形对屈曲压力的影响

随着S型海管铺设逐步走向深水,管道在铺设过程中承受的荷载增加,发生一定程度的塑性变形。本文讨论S型铺设引起的残余塑性变形对管道屈曲承载能力的影响。首先基于壳单元建立"管道-托辊"相互作用的局部有限元模型,分析了管道在铺设过程中的受力状态,获得了管道的残余塑性变形。然后以该残余变形作为管道非线性屈曲分析的初始缺陷,基于改进的RIKS方法计算了管道的临界屈曲压力。研究结果表明,铺设残余塑性变形在一定程度上削弱管道的承载能力,在深水铺设中应予以考虑。     

含有腐蚀缺陷海底管道极限载荷分析

利用有限元弹塑性分析方法,对含有腐蚀缺陷的海底管道进行材料非线性和几何非线性分析,探讨了确定管道极限载荷的准则。在此基础上,给出含有腐蚀缺陷的海底管道的极限载荷,研究腐蚀长度、深度和宽度对海底管道极限载荷的影响,提出了含有腐蚀缺陷的受内压的海底管道的极限载荷计算公式,并与试验结果进行了比较,证明该方法是有效的。     

腐蚀管道在内压和轴向压力影响下的弯曲破坏

运行在恶劣环境中的海底管道,往往受到内压、轴力和弯矩等复杂荷载的联合作用。腐蚀会导致管壁局部变薄,降低管道极限承载力。为保证管道安全高效运行,准确预测和分析复杂荷载作用下的塑性极限承载力和变形行为就显得尤为重要。考虑大应变和大变形、应力强化和材料非线性,运用数值仿真软件建立腐蚀缺陷管道的三维实体有限元模型,在全尺寸管道破坏试验验证的基础上,对腐蚀管道在内压、轴向压力和弯矩相互作用下的失效模式和极限弯矩承载力进行了相关研究,并进行了腐蚀缺陷几何参数的敏感性分析。研究结果表明:初始内压和初始轴向压力会显著降低腐蚀管道的极限弯矩承载力,并且影响最终的失效模式;在腐蚀缺陷几何尺寸参数中,腐蚀宽度比腐蚀深度和腐蚀长度的影响更大。     

非对称局部壁厚减薄海底管道的屈曲分析

在深海环境中,海底管线不仅承受较高外压,还会因为海水及运输介质的常年侵蚀而形成腐蚀缺陷,而腐蚀缺陷往往会导致管道的外压承载力下降。基于壳体稳定性理论,建立了含有非对称局部壁厚减薄管道在外压作用下的屈曲压力理论公式。公式具有广泛的适用性,当内、外局部壁厚减薄深度相等时,可用于计算含有对称局部壁厚减薄管道屈曲压力,而当内部或外部缺陷深度为零时,便可用于计算只含外部或者内部腐蚀缺陷的管道屈曲压力。通过有限元分析验证了该公式的正确性,结果表明公式可以准确预测不同缺陷位置及尺寸时管道的屈曲压力。详细研究了局部壁厚减薄缺陷位置、长度和深度等参数对屈曲压力的影响。研究表明,局部腐蚀对管道的屈曲压力产生重要影响,尤其当腐蚀角度和深度较大时,在腐蚀形成初期就会造成管道的承载力急剧下降,并且管道的屈曲压力与缺陷的径向位置有关,腐蚀缺陷位于管道外侧时的屈曲压力明显大于其位于管道内侧时的屈曲压力。     

含腐蚀缺陷高强钢厚壁管道压溃压力预测方法

腐蚀是管道常见的缺陷形式之一,会极大降低管道的压溃压力,同时深海环境下高静水外压易引发管道压溃失效,威胁管道的安全运行,因此准确预测管道压溃压力显得尤为重要。采用数值模拟方法研究了含腐蚀缺陷的高强钢厚壁管道压溃失效模式,分析了管材、管道径厚比、腐蚀深度、长度和宽度等参数对高强钢厚壁管道压溃压力的影响规律。分析结果表明:管道径厚比愈大,对厚壁管道的承压能力提升愈显著;腐蚀缺陷的存在对管道压溃压力具有减小作用;随着管道材料等级的提升,压溃压力有明显提高。提出了相应的压溃压力预测公式,为厚壁管道完整性评价提供了参考依据。     

海洋管道S型铺设过程研究

随着海洋科学技术的发展和人类对于海洋油气资源认识的不断增加,海洋油气资源的开发从近海走向远海。作为海洋油气运输主要方式的海洋管道,其铺设问题成为焦点。常见海洋管道工程铺设方法为:拖曳铺设、卷筒铺设、J型铺设、S型铺设。通过引入先进的国际海洋工程软件OrcaFlex并结合国内外关于海洋管道铺设的工程手册及相关规范、标准,如DNV、API、AWS等,实时模拟研究S型海洋管道铺设过程。结合作者工作经历及实际海洋铺管工程背景算例分析,研究铺管上弓段接触点、悬垂段及触底段在铺设过程中的各自静力、动力特性。对海洋管道S型铺设过程中应该注意的一些有关设计、工艺和HSE低成本安全高效铺设等方面提出几点有用的意见。     

非黏结柔性管道抗拉铠装层腐蚀机理与安全评价研究进展

非黏结柔性管道是海洋油气开发的重要装备,在海水环境中,抗拉铠装层发生腐蚀会对安全运行产生严重威胁,因此明确抗拉铠装层腐蚀机理、对柔性管道的检测和对抗拉铠装层的腐蚀评估十分重要。抗拉铠装层腐蚀与环空的气体环境和水环境有关,采用合适的检测方法和设备检测环空,可以帮助判断其腐蚀情况,并为腐蚀疲劳寿命评估和应对策略制定提供参考。针对抗拉铠装层腐蚀机理、非黏结柔性管道检测、腐蚀疲劳寿命评估和腐蚀应对措施进行了总结,指出机理研究和检测评估方法的不足,为国内柔性管道抗拉铠装层腐蚀研究和完整性管理提供参考。     

海底管道检测技术

一、引言海底管道固有的、或在加工及铺设过程中形成的潜在缺陷,在海洋环境的外载作用下,有可能酿成破损事故;即使无此隐患,诸如地震、海啸等突发性自然灾害;使用过程中的腐蚀、材料疲劳,以及锚钩、渔网等人为侵害也会造成损坏。这种损坏多具随机性,且常伴有油气喷发或漏泄。 1980年,欧洲北海海域Thistle至Dunlin为一段管线,被锚钩拉断而损失了几千吨原     

渤南油气田海底管道内检测结果分析及评价

运用腐蚀分析的方法, 对渤南油气田海底管道的内检测结果进行了清出物分析、腐蚀规律分析及维修因子分析, 得出了管道的腐蚀规律和安全状况, 并提出了本条海管的运维建议。海底管道内检测结果腐蚀分析方法的应用, 是国内首次将这一办法系统地应用于海底管道内检测结果分析, 对于今后海底管道内检测的结果分析具有开创和借鉴意义。     

蛇形铺设管道触发水平向整体屈曲效果研究

海底管道在深海石油开发工程中有着广泛的应用,管道在工作时受到高温高压会触发水平向整体屈曲变形,蛇形铺管法是控制管道水平向整体屈曲变形的有效手段。采用数值模拟方法,对蛇形铺设管道的关键参数进行研究,分析关键参数对临界屈曲荷载和屈曲后截面应力应变状态的影响。对每一组蛇形铺设管道都设置了直线型铺设管道的对照组,对照组采用引入初始挠曲的方法激发水平向整体屈曲,初始挠曲程度与蛇形铺设管道相同。通过与直线型铺设管道的对比,显示了蛇形铺设管道在激发和控制屈曲方面的优势,并对不同土体阻力情况下蛇形铺设管道的实际效果进行了评估。结果表明,蛇形铺设管道的临界屈曲力和屈曲后的弯矩皆远小于直线型管道。蛇形铺设管道的临界屈曲力随圆心角θ增大而减小,随曲率半径R的增大而增大。增大跨度L、曲率半径R和圆心角θ都能有效减小蛇形铺设管道的截面弯矩。水平向土体阻力对蛇形铺设管道影响较大,水平向土体阻力较小时,蛇形铺设管道控制屈曲的效果更为明显。     

Failure Pressure Analysis of Corroded Moderate-to-High Strength Pipelines

Based on the elastic-plastic, large-deformation finite element method, burst capacity of steel pipeline with longitudinal corrosion defect subjected to internal pressure is studied. The appropriate stress-based criterion is used to predict the failure pressure of finite element model of corroded pipeline under internal pressure. By considering the pipe steel grades and geometries of corrosion defects, a series of finite element analyses is conducted. The effects of corrosion depth, length and width on burst capacity are also discussed. A specific failure pressure solution for the assessment of corrosion defects in moderate-to-high strength pipeline is proposed on the base of numerical results. The failure pressures predicted by the proposed method are in better agreement with the experimental results than the results by the other methods.     

海水中金属设施防腐、防海洋生物污损及检测技术研究

随着工业的高速发展和人口的急剧増加及环境污染的加剧，淡水资源危机已引起世界各国的普遍关注。据统计，城市用水中工业用水通常占80%左右，而工业用水中有80%是工业冷却用水，所以开发利用海水代替淡水直接作冷却用水是节约淡水的重要途径。海水直流冷却系统具有深海取水温度低且恒定、冷却效果好和系统管理简单等优点，但必须具备以下条件:(1)管道系统防除生物附着污损；(2)管道系统的防结垢；(3)金属腐蚀与防护。多年来有关方面虽然相应地采取了许多措施，但由于主设备通常需常年连续运行，因而往往出现在某段时间、某些部位上效果降低与失效。现行的对海水环境中生物附着腐蚀检测主要采取取样离位分析方法，其结果与实际状态有差异，且生过程中许多重要部位，如海上平台、浮码头、船舶、海滨电厂、化工厂的海水冷却系统和海水管路的管道内、及死角区都很难取样，必要时只有定期停机检查(侯保荣1998； Efird，1976；吉井彻，1967)，造成很大的经济损失。 防止海水环境中的金属设施遭受海水腐蚀和海洋生物污损的方法很多，通常采用阴极保护、防污涂料、电解海水或电解重金属等方法，但这些方法的缺点是：(1)阴极保护能防止金属腐蚀而不能防止海洋生物附着；(2)防污涂料涂刷一次，只能用3-5年，对许多一次性埋入水中的管件无法进行二次补涂，防污涂料所释放出的毒物将长期污染环境；(3)利用电解海水或电解重金属所产生的次氯酸钠或重金属离子来进行防污，即电解防污效果明显，但对金属防腐的作用不大(侯保荣，1999;陈光章，1994;马土德，1996)。总结前人的经验，经过多年的研究，我们利用电化学方法研制出既能防止金属海水腐蚀又能防生物附着的双防与检测新技术系统装置，已通过实海实验，取得了良好的效果。     

Study on Interaction Relationship for Submarine Pipeline with Axial Corrosion Defects

Corrosion is one of the main reasons to cause the operation accident of submarine oil and gas transmission pipelines. As the major corrosion pattern in submarine pipelines, the effects of corrosion clusters consisting of the adjacent corrosion defects on failure pressure are investigated through non-linear large-deformation finite element method. Typically, the failure behavior and limit strength of submarine pipeline with axial groove-groove corrosion defect pair exposed to internal pressure are analyzed. The effects of corrosion depth and axial spacing between a pair of corrosion defects on failure pressure are concluded. An interaction relationship for corrosion defects in pipelines, as well as prediction formulations for assessing the remaining strength of corroded pipelines are proposed. The expressions based on the proposed interaction relationship give more accurate results than the methods used in the existing design guidelines.     

On the effect of narrow and long corrosion defects on the collapse pressure of pipelines

Internal corrosion in pipelines is often caused by water, sediment, or chemical contaminants present in the multi-phase flow. This normally occurs at the bottom of the pipe and at low points in the pipeline where sediment and water can settle out of the product being transported, therefore creating narrow and long defects. The effect of corrosion defects on the collapse pressure of offshore pipelines was studied through combined small-scale experiments and nonlinear numerical analyses based on the finite element method. After calibrated in view of the experimental results, the model was used to determine the collapse pressure as a function of material and geometric parameters of different pipes and defects. An extensive parametric study using two and three-dimensional numerical models was carried out encompassing different defect geometries and their interaction with pipe ovalization. This paper reports these results which are subsequently used to develop a simple procedure for estimating the collapse pressure of pipes with narrow defects.     

埕岛油田海底管道安装应力计算方法的研究及应用

海底管道的施工质量直接关系到海底管道能否长久地安全运行。对施工期间各种环境荷载、施工荷载作用下的海底管道在力和变形进行计算,分析和监控、是确保底管道施工质量的不可缺少的重要手段。本文通过计算实例对浮拖法敷设海底管道安装计算分析的方法作了研究,并对胜利海洋石油开发公司与天津大学合作研究开发的涨底管道安装分析软件在胜利岛油田海底管道工程建设中的应用作了介绍。     

Multiaxial Fatigue Analysis on Reeled Deepwater Steel Catenary Risers with Girth Weld Defects

In the present study, we simulated the reel-lay installation process of deepwater steel catenary risers（SCRs） using the finite element method and proposed multiaxial fatigue analysis for reeled SCRs. The reel-lay method is one of the most efficient and economical pipeline installation methods. However, material properties of reeled risers may change, especially in the weld zone, which can affect the fatigue performance. Applying finite element analysis（FEA）, we simulated an installation load history through the reel, aligner, and straightener and analyzed the property variations. The impact of weld defects during the installation process, lack of penetration and lack of fusion, was also discussed. Based on the FEA results, we used the Brown-Miller criterion combined with the critical plane approach to predict the fatigue life of reeled and non-reeled models. The results indicated that a weld defect has a significant influence on the material properties of a riser, and the reel-lay method can significantly reduce the fatigue life of SCRs. The analysis conclusion can help designers understand the mechanical performance of welds during reel-lay installation.     

Multiaxial Fatigue Analysis on Reeled Deepwater Steel Catenary Risers with Girth Weld Defects

In the present study, we simulated the reel-lay installation process of deepwater steel catenary risers (SCRs) using the finite element method and proposed multiaxial fatigue analysis for reeled SCRs. The reel-lay method is one of the most efficient and economical pipeline installation methods. However, material properties of reeled risers may change, especially in the weld zone, which can affect the fatigue performance. Applying finite element analysis (FEA), we simulated an installation load history through the reel, aligner, and straightener and analyzed the property variations. The impact of weld defects during the installation process, lack of penetration and lack of fusion, was also discussed. Based on the FEA results, we used the Brown-Miller criterion combined with the critical plane approach to predict the fatigue life of reeled and non-reeled models. The results indicated that a weld defect has a significant influence on the material properties of a riser, and the reel-lay method can significantly reduce the fatigue life of SCRs. The analysis conclusion can help designers understand the mechanical performance of welds during reel-lay installation.     

基于WOA-BP算法的海底管道腐蚀速率预测

管道腐蚀速率的影响因素众多且各因素协同作用,构成异常复杂的腐蚀体系,很难对其进行准确预测。针对单一BP模型由于初始权值和阈值的选取不当容易陷入局部最优等问题,引入WOA算法优化BP神经网络对海底管道腐蚀速率进行预测,并与GA和PSO算法优化BP预测模型进行对比,验证WOA-BP模型的预测效果和可行性。结果表明：WOA-BP模型的平均绝对百分误差和均方根误差分别为3.689%和0.1537,远低于单一BP、PSO-BP、GA-BP模型,具有较高的预测精度和稳定性,可以为海底管道内腐蚀防护和油气管道流动保障提供决策支持。