波频和慢漂组合作用下钢悬链线立管疲劳损伤研究

为了有效地考虑浮体慢漂运动对钢悬链线立管疲劳损伤的影响,提出了波频和慢漂运动组合作用下钢悬链线立管疲劳损伤简化计算的位置组合叠加法。其核心是:基于浮体慢漂运动概率分布选取若干典型慢漂位置,进行波频运动作用下钢悬链线立管动力响应分析;根据钢悬链线立管运动位置变化特征,截取若干慢漂位置对应的波频应力时程叠加到慢漂应力时程上,得到波频和慢漂运动的组合应力时程;编写基于雨流计数法的MATLAB程序处理立管各节点应力,采用海水环境下Do E.E型S-N曲线和Palmgren-Miner累积损伤准则计算立管各节点疲劳损伤。应用位置组合叠加法对某海域500 m水深的立管进行了疲劳分析,并与全耦合法、权重组合叠加法以及波频和慢漂疲劳损伤简单相加法的结果进行了对比,结果表明该方法具有较高的精度和效率。此外,进行了区域设定系数、波浪高度、波浪周期和土壤表面剪切强度等参数对组合作用下立管疲劳损伤的敏感性分析。     

深海悬链线立管涡激疲劳损伤研究

讨论海洋平台钢质悬链线式立管SCR(Steel Catenary Riser)的涡激疲劳损伤问题。对于悬链线立管外的流体,给出涡脱落频率和升力对立管作用的计算方法。悬链线立管采用索结构模型,进行动力学分析并利用模态叠加法对其进行动力响应分析。根据Palmgren-Miner线性累积损伤准则并结合S-N曲线,分析在不同流速下立管的涡激疲劳损伤。以工程中实际使用的1 500 m Spar海洋平台悬链线立管为例,对立管的涡激疲劳损伤进行了预报。并通过立管的参数研究,分别就立管外不同来流速度、立管壁厚、内部流体密度和柔性接头刚度对其疲劳损伤的影响进行了分析,得到了一些有意义的研究结果。     

Fatigue Characteristic Analysis of Deepwater Steel Catenary Risers at the Touchdown Point

This paper presents fatigue characteristic analysis of a deepwater steel catenary riser (SCR) under ambient excitations. The SCR involves complex nonlinear dynamic behaviors, especially at the touchdown point (TOP) where the riser first touches the seafloor. Owing to the significant interaction with soil, the touchdown zone is difficult to be modeled. Based on Lumped-Mass method and P-y curve, nonlinear springs are used to simulate the SCR-seabed coupled interaction. In case studies, an SCR's dynamic features have been obtained by transient analysis and the structure fatigue assessment has been carried out by S-N approach. The comparative analysis shows that the TOP is the key location where soil-riser interaction rises steeply and minimum fatigue life occurs. Parameters such as ocean environment loads, vessel motions, riser material and geometric parameters are discussed. The results indicate that the vessel motion is the principal factor for the structure fatigue lite distribution.     

Cross-Flow VIV-Induced Fatigue Damage of Deepwater Steel Catenary Riser at Touch-Down Point简

A prediction model of the deepwater steel catenary riser VIV is proposed based on the forced oscillation test data, taking into account the riser-seafloor interaction for the cross-flow VIV-induced fatigue damage at touch-down point （TDP）. The model will give more reasonable simulation of SCR response near TDP than the previous pinned truncation model. In the present model, the hysteretic riser-soil interaction model is simplified as the linear spring and damper to simulate the seafloor, and the damping is obtained according to the dissipative power during one periodic riser-soil interaction. In order to validate the model, the comparison with the field measurement and the results predicted by Shear 7 program of a full-scale steel catenary riser is carried out. The main induced modes, mode frequencies and response amplitude are in a good agreement. Furthermore, the parametric studies are carried out to broaden the understanding of the fatigue damage sensitivity to the upper end in-plane offset and seabed characteristics. In addition, the fatigue stress comparison at TDP between the truncation riser model and the present full riser model shows that the existence of touch-down zones is very important for the fatigue damage assessment of steel catenary riser at TDP.     

A parametric design study for a semi/SCR system in Northern North Sea

In recent years, offshore reservoirs have been developed in deeper and deeper water environments. Steel catenary risers (SCRs) are being considered in deepwater development such as Northern North Sea. SCRs used in conjunction with a semi-submersible or floating production, storage and offloading (FPSO) in deepwater harsh environments present significant design challenges. The large vertical motions at the semi or FPSO induce severe riser response, which results in difficulty meeting strength and fatigue criteria at the hang off and touch down point locations. To improve the understanding of SCR behaviour and increase the confidence in the design of such systems in deepwater harsh environments, a parametric study on a SCR connected to a semi-submersible was carried out in this paper to deal with the factors that mainly influence the loading condition and fatigue life of the riser. Weight-optimized configurations were applied during the course of riser design. Riflex combined with DeepC was the primary analysis tool used for the long-term response of the nonlinear SCR structure simulations, which requires a large amount of computer time. Hence, the parameters affecting the efficiency and accuracy of the simulations have also been studied during the analysis process.     

非线性管土耦合作用下钢悬链式立管触地区敏感性分析

浮体运动和海床土刚度是引起钢悬链式立管(steel catenary riser,简称SCR)管土相互作用的关键因素,将导致SCR触地区的疲劳损伤。以工作水深为1500 m的浮式平台上生产立管SCR为研究对象,基于法向抗力模型和侧向阻力模型建立管土作用模型,在环境载荷和浮体运动作用下,开展SCR与浮式平台的整体分析,研究海床土参数对SCR触地区动态响应和疲劳寿命的敏感性。通过改变海床土的不排水抗剪强度Su0、强度梯度ρ、吸力因子f_suc、吸力衰减参数λ_suc以及再贯入系数λ_rep等,得到不同参数对触地区动力响应、疲劳寿命的影响规律。研究结果表明:①基于软黏土海床,随着不排水抗剪强度Su0的增加,触地区立管疲劳寿命减幅达到33.23%,敏感性最高;②吸力因子f_suc越大,立管疲劳寿命越小且减幅达23.77%,其敏感性较高;③随着再贯入系数λ_rep增大,触地区立管疲劳寿命增幅达到15.48%;④海床抗剪强度梯度ρ和吸力衰减参数λ_suc对立管疲劳寿命影响较小。研究结论能为SCR设计分析及安全服役提供重要参考。     

浮体二阶运动下钢悬链式立管触地区动态响应分析

浮体运动是引起钢悬链式立管(steel catenary riser,简称SCR)动态响应和疲劳损伤的关键因素,目前研究SCR问题时,为简化计算往往仅考虑平台一阶运动,忽略二阶运动影响。而实际上不同浮体结构的二阶运动响应特征明显,拟以SCR服役张力腿平台(tension leg platform,简称TLP)为例,探讨浮体二阶运动对SCR触地区动态响应的影响。建立考虑海床刚度退化的管土作用模型以改进现有的CABLE3D RSI程序,通过编写程序接口,将有限元分析得到的平台实际运动响应导入,研究平台不同运动作用下SCR触地区的位移、动力响应及疲劳分布情况。根据波流作用方向将TLP二阶慢漂运动分为近端和远端漂移两种工况,发现二阶运动下立管与海床的作用范围会增大,且触地区不仅发生高频小幅振荡运动,同时伴随低频大幅运动响应;平台远端漂移时,管内张力敏感程度高,而近端漂移时触地区的弯矩显著增大,都会不同程度提高触地区的疲劳损伤率。研究可为服役不同浮体的SCR响应预测与疲劳分析提供参考和借鉴。     

自由站立式立管总体运动疲劳分析

由于良好的疲劳特性,自由站立式立管(FSHR)正广泛应用于深海油气田的开发当中。首先根据设计参数建立FSHR详细的有限元模型,然后利用谱分析方法对FSHR进行总体运动疲劳分析,以确定FSHR总体设计参数是否满足运动疲劳要求。最后对工作于相同环境下的钢悬链立管(SCR)进行总体运动疲劳分析,探讨哪种立管系统的疲劳性能更为优良。计算结果表明FSHR系统中刚性主管最大运动疲劳损伤出现在刚性主管顶部,FSHR总体设计参数满足规范要求;FSHR总体运动疲劳寿命要远大于SCR,体现了FSHR系统对浮体运动与刚性主管之间具有良好的解耦作用。     

复杂载荷作用下立管触地段损伤管道的动力响应

触地段(Touchdown zone, TDZ)是在役钢悬链线立管(Steel catenary riser, SCR)的关键部位,在复杂载荷作用下,极易形成损伤缺陷,其载荷寿命的评估是深海结构工程中的一个关键问题。本文以大型有限元软件ABAQUS为平台,运用损伤管道实体单元与土弹簧阻尼单元相互作用的模型模拟触地段损伤海底管道在复杂载荷作用下的动力响应,数值计算考虑了管-土相互作用过程中的材料非线性、几何非线性以及接触非线性。讨论了单一环向体积损伤位于触地段管道的不同位置时,触地段损伤管道在不同载荷作用下的动力特性及特征点的动力响应。结果表明,管道所受内外压力以及管道提升端的竖向位移载荷会影响结构的自振频率;体积损伤部位的动力响应较完好部位更剧烈;体积损伤的位置和动力载荷频率对管道动力放大系数的影响很大;当动力载荷的激励频率越接近结构基频时,损伤管道的动力响应及动力放大系数越大。     

考虑温度应力下深海输油立管动力特性及响应研究

考虑深海输油立管管内外温差产生的温度应力以及管内流体流动和管外海洋环境荷载的共同作用,建立了深海输油立管振动微分方程,采用有限元法对输油立管动力特性及动力响应进行求解,并将考虑温度应力及不考虑温度应力的立管动力特性及在波浪作用下的立管动力响应进行了对比。结果表明,对于动力特性,温度应力的存在会使得立管自振频率降低;对于动力响应,会使得波浪作用下动力响应幅值增强而频率略有降低,易引起立管的疲劳破坏。     

钢悬链式立管管土耦合作用的吸力效应研究

钢悬链式立管（steel catenary riser,简称SCR）的流线段敷设在海床上,在浮体运动和环境荷载作用下管线作拔出海床的上升运动时,软质海床的黏性性质将阻碍管线的拔出而表现出吸力效应。吸力的大小与管线的拔出速度和管土循环作用次数、土的重塑时间等相关。基于现有试验数据拟合得到吸力数值模型,用于改进立管动力分析程序,研究立管拔出速度和管径等对触地区吸力分布、动态响应和疲劳寿命的影响。结果表明：海床土吸力对立管触地区应力特别是弯曲应力的影响较大,二者的变化趋势相似;管径的影响主要体现在贯入深度与管径的相对大小,同一贯入速度下,管径越小则相对贯入深度越大,拔出位移与吸力也会越大,反之则越小;立管的拔出速度是影响海床吸力最大值和拔出位移的主要因素,土吸力和拔出位移随拔出速度的增大而增大,导致触地区的疲劳损伤加剧。因此,探究管土耦合作用的吸力效应及其对SCR触地区疲劳损伤的影响,可为SCR与复杂海床相互作用及工程应用提供重要参考。     

考虑涡激运动下海洋柔性立管的疲劳损伤分析

基于ABAQUS/AQUA模块,当Spar平台发生涡激运动时,对与平台相连接的柔性立管进行时域动态响应分析,得到了不同折合速度下柔性立管的应力响应曲线.对立管触地区域和悬垂段进行了细化的分析,并利用S-N曲线和Miner线性累积损伤理论对平台涡激运动引起的柔性立管疲劳损伤进行了计算.研究结果表明:平台涡激运动对立管触地区域和悬垂段的影响较大,这两部分最容易在长时间的工作中产生疲劳损伤.特别是平台运动到近点时,立管触地区域受到的应力急剧增加,这个区域是立管工作的危险区域,应该特别注意.该研究结论可以作为立管结构设计和海底铺设时的参考,通过增加立管触地区域的结构强度和优化铺设方式,从而来提高立管的疲劳寿命和系统的安全性.     

Dynamic stress analysis of the leg joints of self-elevating platform

Since a self-elevating platform often works in water for a long time,the lattice leg is largely influenced by wave and current.The amplitude of leg joint stresses is a very important factor for the fatigue life of the platform.However,there are not many researches having been done on the mechanism and dynamic stress analysis of these leg joints.This paper focuses on the dynamic stress analysis and suppression methods of the leg joints of self-elevating platforms.Firstly,the dynamic stresses of the lattice leg joints are analyzed for a self-elevating platform by use of the 5th-order Stokes wave theory.Secondly,the axial and bending stresses are studied due to their large contributions to total stresses.And then,different joint types are considered and the leg-hull interface stiffness is analyzed for the improvement of the joint dynamic stress amplitude.Finally,some useful conclusions are drawn for the optimization design of the self-elevating platform.     

Trenching effects on dynamic behavior of a steel catenary riser

The fatigue life of a steel catenary riser (SCR) near its touch-down zone (TDZ) is substantially affected by its interaction with the seabed. Therefore, accurate estimate of the fatigue life of a SCR requires the understanding and realistic modeling of this interaction. The interaction depends on several factors, such as soil properties, riser characteristics, and the development of trenching at the seabed. Existing approaches for modeling the seabed in interaction with a SCR approximate the behavior of the seabed soil by linear or nonlinear spring and dashpot, which represent the stiffness and damping of the soil, respectively. However, these approaches do not account for certain phenomena resulting from the plastic deformation of soil, such as trenching development at the seabed. In this study, a more realistic approach is developed for simulating the interaction between a SCR and the seabed. In addition to the use of a realistic P–y curve (where P stands for the supporting force of the seabed and y for the vertical penetration of the riser into the seabed) to simulate the soil deformation during its interaction with the riser, it considers the development of a trench caused by continuous impact of a riser on the seabed and then its feedback effect on the variation of the bending moment along the riser. It is found that the trenching development on the seabed may decrease the maximum variation of bending moment of a riser near its TDZ. Since the variation of bending moment dictates the fatigue damage to the SCR, the results based on this approach indicate that the trenching development at the seabed may increase the fatigue life of the SCR and hence it may have important application to the design of a SCR.     

Centrifuge modelling of SCR vertical motion at touchdown zone

Steel catenary risers (SCR) connect seabed pipelines and flow lines to floating structures used for oil and gas production in deep waters. Waves and currents induce motions of the structure and the risers. The repeated motions of the risers at the touchdown zone in turn induce loads on the seabed soil and might eventually cause fatigue damage to the risers. The analysis of riser fatigue damage is heavily dependent on the soil model. Soil behaviour at touchdown zone such as soil remoulding, stiffness degradation and deformation of the seabed at the touchdown zone further complicate the accurate assessment of riser fatigue damage, which is currently not appropriately quantified in existing design methods. This paper presents centrifuge model tests simulating the repeated vertical movement of a length of riser on clay seabed with increasing undrained shear strength with depth. During the tests, the pipe was subject to cyclic motion over fixed vertical displacement amplitude from an invert embedment of 0.5-3.5 pipe diameters into the soil. The test results show a significant progressive degradation of soil strength and diminution of excess pore water pressure with increasing number of riser penetration/uplift cycle. In view of the different types of environment loadings experienced by floating platforms and various soil conditions, tests were also conducted to investigate the effect of soil strength, riser displacement rate and loading mode on riser-soil interaction during repetitive penetration/uplift motion of the riser.     

Nonlinear Dynamic Analysis of Deepwater Drilling Risers Subjected to Random Loads

Excited by ocean currents, random wave and vessel motion, deepwater drilling risers exhibit significant dynamic response. In time domain, a method is proposed to calculate the nonlinear dynamic response of deepwater drilling risers subjected to random wave and dynamic large displacement vessel motion boundary condition. Structural and functional loads, external and internal pressure, free surface effect of irregular wave, hydrodynamic forces induced by current and wave, as well as wave and low frequency (drift) motion of the drilling vessel are all accounted for. An example is presented which illustrates the application of the proposed method. The study shows that long term drift motion of the vessel has profound effect on the envelopes of bending stress and lateral displacement, as well as the range of lower flex joint angle of the deepwater riser. It can also be concluded that vessel motion is the principal dynamic loading of nonlinear dynamic response for the deepwater risers rather than wave force.     

Design and analysis of tapered stress joint for Top Tensioned Riser system

Stress Joint(SJ) plays a key role in the Top Tensioned Riser(TTR) system for deep water engineering.A preliminary design method of tapered SJ is proposed in the paper,which could help designers obtain accurate design data.After a further sensitive analysis is carried out,the related parameters choice and control methods are recommended in the engineering practice.By taking the extreme environment conditions into consideration,the effects of bending stress reduction and curve control are analyzed,and the 3-D FE models are established by ABQOUS for numerical evaluation to verify the correctness of design results.At last,dynamic analysis and fatigue analysis,based on actual project,are carried out with designed stress joint.The analysis results prove the feasibility and guidance of this method in the practical engineering applications.     

陵水17-2气田深水钢悬链立管强度敏感性分析研究

陵水17-2气田是国内首个采用钢悬链立管的深水气田。以该气田钢悬链立管(SCR)为例,结合国外经验确定了影响强度的主要因素,利用FLEXCOM软件建立了强度分析模型并进行了敏感性分析。通过对比分析,得到以下结论:管线重量公差较其他因素对立管强度有着更明显的影响,管线重量的正负公差分别对立管触地区和悬挂区强度影响较大,其中等效应力最大增加了13.5%;内部压力的变化对重质管线强度影响较轻质管线明显;柔性节点刚度对立管强度的影响主要集中在悬挂区;立管安装误差对悬挂区和触地区等效应力影响为6.5%～9.5%。为陵水17-2气田及其他类似工程提供参考和借鉴。     

Time domain prediction approach for cross-flow VIV induced fatigue damage of steel catenary riser near touchdown point

Previous steel catenary riser (SCR) models targeted for VIV prediction are truncated at touchdown point (TDP) where simple constrain and rotation stiffness are generally applied. In this study, a time domain approach accounting for the SCR–soil interaction is proposed to predict the cross-flow (CF) VIV induced fatigue damage of a SCR near TDP. The hydrodynamic force is simulated based on the forced vibration test data as a function of the non-dimensional amplitude and frequency, and an empirical damping model. When the non-dimensional frequency associated with the calculated frequency falls in the excitation region, the natural frequency closer to the frequency corresponding to the maximum excitation force is taken to be the dominant frequency, and applied to obtain the excitation force. The SCR–soil interaction model takes into account the trench shape, and the mobilization and release of the soil suction. Fatigue damage is linearly accumulated by using the rain-flow counting methodology. To validate the proposed models, simulation for a riser model test is carried out, and the envelopes of RMS displacement, curvature, and fatigue damage are compared. Further works focus on the sensitivity of VIV induced fatigue damage near TDP to the seabed parameters, such as mudline shear strength, shear strength gradient and soil suction, and some conclusions are obtained.     

Multiaxial Fatigue Analysis on Reeled Deepwater Steel Catenary Risers with Girth Weld Defects

In the present study, we simulated the reel-lay installation process of deepwater steel catenary risers（SCRs） using the finite element method and proposed multiaxial fatigue analysis for reeled SCRs. The reel-lay method is one of the most efficient and economical pipeline installation methods. However, material properties of reeled risers may change, especially in the weld zone, which can affect the fatigue performance. Applying finite element analysis（FEA）, we simulated an installation load history through the reel, aligner, and straightener and analyzed the property variations. The impact of weld defects during the installation process, lack of penetration and lack of fusion, was also discussed. Based on the FEA results, we used the Brown-Miller criterion combined with the critical plane approach to predict the fatigue life of reeled and non-reeled models. The results indicated that a weld defect has a significant influence on the material properties of a riser, and the reel-lay method can significantly reduce the fatigue life of SCRs. The analysis conclusion can help designers understand the mechanical performance of welds during reel-lay installation.