某外海工程超长大直径钢管桩变形原因简析与加强方案研究

某外海工程在沉设超长大直径钢管桩施工过程中,发生钢管桩在海床泥面附近严重变形的情况。通过对本工程超长大直径钢管桩产生变形的可能性原因进行分析,同时对其变形处局部加强处理方案进行一系列的研究论证,并对加强处理方案进行比选优化后,最后采用一可靠的加强处理方案。为类似工程避免发生此类质量事故和钢管桩局部变形水下加强处理提供参考。     

Field and Theoretical Study of the Response of Super-Long Bored Pile Subjected to Compressive Load

In this article, two full-scale pile loading tests were conducted to observe the field performance of the super-long bored piles, and a simplified approach for nonlinear analysis of the load-displacement behavior of a single pile was presented. The field tests on piles indicates that, under the maximum test load, more than 70% of the pile top settlement is caused by the compression of pile shaft. For practical purposes, the pile top settlement can be reduced through improving the pile shaft strength. When the load reaches the maximum test load, the proportion of the load carried by the pile tip is approximately 30%. The super-long pile is functioning as an end-bearing friction pile. The skin friction at shallow depth is fully mobilized and decreases from a peak value with increasing load. However, the skin friction of deeper soil is not fully developed due to less relative displacement. Furthermore, a BoxLucas1 model is used to capture the relationship between unit skin friction and pile-soil relative displacement, whereas a hyperbolic model is used to describe the relationship between toe stress and pile base displacement. Based on the BoxLucas1 model and the hyperbolic model, a load transfer method is used to clarify the response of a single pile, and a computational flow chart is developed. The efficiency and accuracy of the present method is verified using the field tests on piles. The proposed simple analytical approach is economical and efficient, resulting in savings in time and cost.     

Field Investigations of Two Super-long Steel Pipe Piles in Offshore Areas

A research on super-long piles has been primarily based on cast-in-place bored piles. In this article, field tests associated with selected measuring technologies were conducted on two super-long steel pipe piles in offshore areas to investigate the behaviors and performance of super-long steel pipe piles. The strain along the pile shaft was monitored by adopting the Brillouin optical time domain reflection and fiber Bragg grating techniques. Static load tests were also conducted on two test piles to determine the bearing capacities. In addition, the axial forces, relative displacements between piles and soils and pile shaft resistances were calculated based on the measured strain. According to the results of the static load tests, the ultimate bearing capacities of the two test piles are greater than 15,000 and 15,500 kN. Both of these values meet the design requirements. In addition, the two test piles can be treated as pure friction piles, and the load transfer mechanism and relationships between the pile shafts and relative displacements are also discussed. Finally, recommendations for practical engineering and significant conclusions are presented.     

基于能量法的大直径超长钢管桩溜桩问题分析

海洋桩平台采用大直径超长桩,由于桩、锤的重量很大,沉桩过程中经常发生溜桩现象。因此为了便于打桩控制,判断溜桩的范围是非常必要的。结合实际工程对溜桩的过程和发生机理进行了探讨;利用PCPT原位测量资料,基于能量法建立了判断溜桩范围的分析计算方法。针对南海油田典型的平台桩沉桩过程中的溜桩问题进行了分析计算,验证了所提出的方法的合理性,可供桩设计以及沉桩施工参考。     

海上风电钢管桩自平衡法现场试验研究

一种新型钢管桩预装荷载箱法被研发出用于自平衡法海上风电钢管桩基检测试验,并通过现场自平衡试验研究探究了海上打入桩桩基础特性。该方法首次成功应用于海外某海上风电场直径1.4 m的超长大直径钢管桩承载力检测,用于探究其承载特性和桩侧桩端阻力发挥规律。现场试验显示,该新型检测方法达到了预期的测试效果和经济效益,与现有钢管桩自平衡法相比,对土的影响更小,可靠度更高,为类似土层和直径的超长钢管桩承载力试验提供了新的途径。     

Field Study on the Behavior of Destructive and Non-Destructive Piles Under Compression

This paper presents a series of full-scale load tests on long bored piles instrumented with strain gauges along the shafts, including eight field tests of piles loaded to failure and one non-destructive pile load test. The load-displacement response, skin friction, end resistance, and the threshold of the pile-soil relative displacement for fully mobilizing skin resistance were discussed. A simple softening model was proposed to describe the degradation behavior of the skin friction along the pile-soil interface and the load-displacement relationship developed at the pile base. It is found that the shaft resistance degradation investigated in the non-destructive load test only occurs at a shallow depth, and the skin friction of deeper soil is not fully developed. However, unlike the results of the non-destructive load tests, the softening is accompanied by a reduction in skin friction and observed to be along the whole pile depth. The thresholds of pile-soil relative displacement for fully mobilizing skin resistances in different soils have been found to be in the range 0.6% to 2.4% of the pile diameter. Moreover, in practical applications, a bilinear model is assumed to be feasible in analyzing the load-settlement relationship developed at the end of non-destructive pile, whereas the load transmission curve of the soils below the pile base corresponds to a softening model in the field tests of piles loaded to failure.     

Calculation and analysis of negative skin of monopile applied for offshore wind turbine

Monopiles are considered to be as a kind of viable foundation types for offshore wind turbines. The effect of negative skin friction on pile foundation is always an important problem. There are very important theoretical and practical significance to study the distribution law of negative skin friction and the calculation method. Based on the special stratum, the stress and strain of the monopile and soil are simplified, and the improved Kezdi’s double-broken-line model is adopted. The analytical solution of negative skin friction of monopile is deduced according to the degree of skin friction. An engineering case was analyzed by the method, and the calculated results agree well with the measured data. The calculation method proposed can accurately describe the range of the monopile skin frictional distribution and the position of the neutral point, and it is simple and convenient to calculate, that is also a feasible method for calculating the negative skin friction of monopile of offshore wind turbines in practical engineering.     

Field and Theoretical Analysis on the Response of Destructive Pile Subjected to Tension Load

Most field tests are carried out using working piles for verification purposes in China, and loading tests are terminated before achieving true pile capacity. In this work, two full-scale destructive loading tests on tension piles instrumented with strain gauges were conducted to capture true pile capacity. The load-displacement response, load transfer, and threshold of the pile-soil relative displacement for fully mobilizing skin resistance in the uplift case were discussed. It was found that the shaft resistance degradation is observed to be along the pile depth with a reduction factor of 0.905 to 0.931, and the thresholds of pile-soil relative displacement for fully mobilizing skin resistance of the tension pile in different soils are found to be in the range 0.67% to 1.34% of the pile diameter. Based on the field test results, a simple softening model was proposed to describe the degradation behavior of skin friction along the pile-soil interface. Further study was conducted to assess the influence of the threshold of pile-soil relative displacement for fully mobilizing skin friction and the reduction factor on the skin friction. As to the analysis of the response of single pile subjected to tension load, a highly effective iterative computer program was developed using the proposed skin friction softening model. Comparisons of the load-settlement response for the well-instrumented tests were given to demonstrate the effectiveness and accuracy of the proposed simple method.     

适用于潮流能电站的新型模块式嵌岩灌注桩基础结构的应用

近年来,潮流能能量转换技术发展迅速,但大型潮流发电机组基础结构方面的研究和应用还并不多见。针对潮流能电站基础结构在抗弯抗剪强度、桩径尺寸方面的特殊要求,结合我国潮流能富集区海底多为浅覆盖层或裸露基岩、且地形复杂的情况,提出了一种新型模块式嵌岩灌注桩基础结构。该基础结构的嵌岩灌注桩通过在桩内布置环形钢板箍和钢筋束来增强抗剪抗弯能力,使其在常规桩径即可满足潮流能电站的支撑要求,减少了对发电水流断面的阻挡;各主体灌注桩可通过横撑、纵撑和斜撑连接构成模块式基础,以适应不同地形条件、不同机组数量和安装方式的要求。新型模块式嵌岩灌注桩基础结构在LHD联合动能公司3.4 MV潮流发电项目中进行了首次应用,获得了良好的使用反馈。     

海上复杂地质条件下大直径钢管桩时效性试验研究

通过对3根海上复杂地质条件下的大直径钢管桩采取高应变初打与不同休止时间复打相结合的试验方法,得到不同休止时间钢管桩承载力、侧阻力及端阻力大小,以此对不同桩侧土及持力层对钢管桩时效性的影响进行了研究。研究结果表明:1)钢管桩承载力时效性现象明显,且随时间增长迅速; 2)钢管桩侧阻力的恢复系数远大于端阻力; 3)桩侧黏性土强度的恢复是钢管桩侧阻力增加的主要原因; 4)砂土层虽提供的侧阻力较大,但其对侧阻力增长的贡献不如黏性土; 5)持力层越硬,端阻力与承载力的恢复性越差。     

Soil Plug Effect Prediction and Pile Driveability Analysis for Large-Diameter Steel Piles in Ocean Engineering

Long steel piles with large diameters have been more widely used in the field of ocean engineering.Owing to the pile with a large diameter,soil plug development during pile driving has great influences on pile driveability and beating capacity.The response of soil plug developed inside the open-ended pipe pile during the dynamic condition of pile-driving is different from the response under the static condition of loading during service.This paper addresses the former aspect.A numerical procedure for soil plng effect prediction and pile driveability analysis is proposed and described.By taking into consideration of the pile dimension effect on side and tip resistance,this approach introduces a dimensional coefficient to the conventional static equilibrium equations for the plug differential unit and proposes an improved static equity method for the plug effect prediction.At the same time,this approach introduces a simplified model by use of one-dimensional stress wave equation to simulate the interaction between soft ping and pile inner wall.The proposed approach has been applied in practical engineering analyses.Results show that the calculated plug effect and pile driveability based on the proposed approach agree well with the observed data.     

A simplified instrumentation for measuring scour in silty clay around a vertical pile

The obstruction to flow around a pile placed in an erodible seabed causes scour leading to changes in the bed elevation in the vicinity of the pile. In the present investigation, scour around piles induced by the seabed current has been studied in a wave flume using model piles of diameters 50, 90 and 110 mm embedded in a silty clay soil bed. The particulate movement due to scour is time dependent and in case of sediments with particle sizes ranging upto clay fractions, the measurement of scour becomes extremely difficult. This paper presents a simplified experimental technique for the measurement of scour depth with time around a pile foundation in a silty clay soil.     

Study of the Bearing Capacity at the Variable Cross-Section of A Riser-Surface Casing Composite Pile

Reducing the cost of offshore platform construction is an urgent issue for marginal oilfield development.The offshore oil well structure includes a riser and a surface casing.The riser,surface casing and oil well cement can be considered special variable cross-section piles.Replacing or partially replacing the steel pipe pile foundation with a variable cross-section pile to provide the required bearing capacity for an offshore oil platform can reduce the cost of foundation construction and improve the economic efficiency of production.In this paper,the finite element analysis method is used to investigate the variable cross-section bearing mode of composite piles composed of a riser and a surface casing in saturated clay under a vertical load.The calculation formula of the bearing capacity at the variable section is derived based on the theory of spherical cavity expansion,the influencing factors of the bearing capacity coefficient N_c are revealed,and the calculation method of N_c is proposed.By comparing the calculation results with the results of the centrifuge test,the accuracy and applicability of the calculation method are verified.The results show that the riser composite pile has a rigid core in the soil under the variable cross-section,which increases the bearing capacity at the variable cross-section.     

珊瑚礁地质大直径钢管打入桩承载特性研究

马尔代夫中马友谊大桥采用钻孔灌注桩基础,主墩基础施工过程中,将35根大直径钢护筒施沉至中等—强胶结礁灰岩地层,作为钻孔平台的临时桩基础。以主墩大直径钢护筒沉桩记录为依据,并结合高应变动力检测方法,对珊瑚礁地质大直径打入桩的承载性能进行研究。研究结果表明:1)以钙质砂为主的覆盖层侧阻力较小; 2)礁灰岩侧阻力随胶结程度的增加而增大; 3)中等—强胶结礁灰岩可以作为打入桩的持力层,端阻力约占总承载力的70%; 4)打入桩的承载力恢复系数较小,仅为1.1。     

大直径钢管桩水平静载试验内力变形测试及分析

为解决在钢管桩水平静载试验中更加高效、安全和准确进行桩身内力变形测试和分析的问题,文章针对打入钢管桩中的应变传感器和测斜管分别提出实用且可靠的安装、保护和测试方法;将该方法应用于西非某码头工程,在大直径钢管桩水平静载试验中进行应力和变形测试。研究结果表明,该安装和保护方法实用且可靠,可保证水平试验过程中钢管桩的内力变形情况得到如实测试和记录,对研究分析大直径钢管桩受水平荷载时桩身弯矩和水平位移的变化情况意义重大,可为类似项目的设计和施工提供参考。     

Subsea pipeline walking with velocity dependent seabed friction

With the increase in demand and supply gap in the oil and gas industry, new developments of oil and gasinfrastructure are moving into deeper water. This requires design and construction of long high temperature and high pressure pipelines from deep sea to shore. These pipelines are subjected to cyclic expansion during operating cycles. Accumulated axial movement due to repeated thermal cycles may lead to global displacement referred to as ‘walking’. Walking rates depend on the restraint associated with seabed friction. In conventional analyses, seabed friction is independent of the rate of thermal loading and expansion but it has been recognised that the sliding resistance between a pipe and the seabed varies with velocity, partly due to drainage effects. In this paper a numerical model is used to explore the effect of velocity-dependent seabed friction. A velocity-dependent friction model is implemented in commercial software ABAQUS and validated via single element and simple (flat seabed) pipeline cases. This model features upper and lower friction limits, with a transition that occurs as an exponential function of velocity. A parametric study is performed using differing rates of heating and cool-down in walking situations driven by seabed slope, SCR end tension and the difference between heat up and cool down rates. The walking behaviour is compared to cases with constant friction and solutions are proposed to express the velocity-dependent response in terms of an equivalent constant friction. These equivalent friction values can then be applied in existing simple solutions or more complex numerical analyses, as a short cut method to account for velocity-dependent friction.     

Development of Prebored Screw Pile Method and Evaluation of Its Bearing Characteristics

The pile-driving method produces considerable noise and vibrations. Hence, an auger-drilled pile method was developed as a low-noise and -vibration substitute. However, this method does not guarantee the bearing capacity of the pile unless some amount of pile-driving is performed. Therefore, the noise and vibration problems cannot be completely solved. In this study, a prebored screw pile method is proposed to solve these problems. In this method, piles are constructed by the rotary penetration of a screw pile into a prebored hole filled with some cement milk and whose diameter is smaller than that of the screw pile. To determine the shape of the screw pile, laboratory tests with model screw piles were conducted. Also, field load tests were conducted on an actual screw pile fabricated based on the laboratory test result and on a smooth-surfaced pile. In addition, the behavior of the screw pile was estimated by using three-dimensional finite element analysis. The results of the field load test and the numerical simulation showed that the ultimate bearing capacity and the unit skin friction of the screw pile are very superior to those of the smooth-surfaced pile and the cement milk is an important factor in the prebored screw pile method.     

大直径超长管桩打桩过程中土塞性状研究

大直径超长桩的可打入分析是海洋平台打桩施工顺利进行的重要保障,土塞是否闭合的判断对于桩基可打入性分析具有较大的影响,因此,合理准确的土塞判断结果对提高桩的可打入分析的准确性具有重要的意义。以现场静力触探(CPTU)试验数据为依据,采用孔扩张理论推导了基于CPTU测试结果的桩端土的极限承载力计算公式;在求解桩端土体承载力时考虑了管桩与土体的刚度差异,同时考虑到打桩过程中的土体扰动。采用Randolph推荐的方法得到了土塞阻力,将两者进行比较,进而判断土塞的状态。通过实际工程的实测数据,对各个土层的土塞状况进行了判别,并根据判别情况采用波动方程的方法对桩基的可打入性进行了分析,将预测结果和现场的打桩记录进行了比较。计算结果显示,提出的方法与实测结果更为接近,有效地提高了桩的可打入性的预测精度。     

Premature refusal of large-diameter,deep-penetration piles on an offshore platform

Open-ended pipe piles are commonly driven into the seabed to support offshore platforms. This paper presents a case of practical offshore driven pile installation experiences associating with premature refusal. Pile drivability and capacity are analyzed using sufficient driving records. Dynamic loading tests were performed three months after the driving in order to determine the pile capacity after refusal. The test results are detailed in this paper compared with back analysis of measured pile driving records. Empirical equations are provided to predict soil resistance during driving and after setup according to the driving records and dynamic loading tests. Analyzing this practical engineering case is hoped to lead to a better understanding of pile driving, especially when premature refusal occurs. The sufficient details of the engineering data in this paper are also expected to enrich the engineering experience and literature of offshore piles in offshore engineering.     

Driving behavior of stepped and tapered offshore piles due to hammer blows

Abstract

In this article, the drivability of stepped and tapered offshore piles with the same length and volume has been investigated under hammer blows. To justify the obtained results from field testing and numerical methods, this pile driving procedure has been analyzed and discussed with wave propagation mechanism. It will be shown that tapered pile can be confidently idealized as a number of prismatic segments connected rigidly to each other. This is an interesting finding that fully tapered or stepped piles have a better performance in pile driving and enable users to apply simple one dimensional numerical analysis for simulating pile drivability.