Propeller underwater radiated noise: A comparison between model scale measurements in two different facilities and full scale measurements

The prediction of propeller induced pressure fluctuations and underwater radiated noise is a subject of great and increasing interest in marine engineering. Nevertheless, the full-scale prediction of these negative effects, even though based on dedicated model scale tests represents still a challenging task. This is due to different phenomena, among which scale effects on cavitation and ship wake, confined environment and near field effects in model tests play an important role; the analysis of these problems is made difficult by the rather limited amount of available data from sea trials and to the complexities of the phenomena, most of which related to cavitation on the propeller blades, that are present in the measurements carried out in cavitation tunnels, depressurized towing tanks or circulating channels.In the present work, the subject has been studied with reference to a four blades conventional CP propeller of a coastal tanker.Cavitation tunnel tests have been carried out in two rather different facilities, at UNIGE cavitation tunnel and at SSPA large cavitation tunnel.Results from model scale tests processed with different treatments are then compared with full scale measurements performed by SSPA on the same propeller in terms of cavitation extension and radiated noise.The analysis is aimed at assessing the effectiveness of different experimental setups, testing procedures and scaling laws.     

Effect of various winglets on the performance of marine propeller

The tip vortex cavitation (TVC) is an issue of increasing interest, because the TVC plays an important role in propeller radiated noise and cavitation erosion. The marine propeller with winglets, which is inspired by the winglets of airfoil, is numerically investigated in the present paper. The blade tip of newly designed propeller tilts toward the pressure side. The difference between six propellers is the change of the rake angle at r/R = 1.0. The pressure coefficient, TVC, axial velocity field and helicity are analyzed. The numerical results show that the winglets of newly designed propeller scarcely affect the efficiency of propeller. The thrust coefficient gradually decreases with the increase in rake angle. As for the suction side, the pressure coefficient (C_p) of winglets propellers is higher than the conventional propeller in general. In addition, the winglets are beneficial to generate less cavitation behavior when the rake angle is small. However, as the rake angle is further increased, the cavitation behavior of winglets propeller is also increased, even larger than the conventional propeller. Therefore, it can be deduced that the winglets can be used to effectively improve the TVC characteristics to some extent.     

Experimental analysis on the risk of vortex ventilation and the free surface ventilation of marine propellers

The paper presents a discussion of the ventilation inception and air drawing prediction of ships propellers, aiming to predict under what conditions ventilation will happen, and the actual physical mechanism of the ventilation.Three different types of ventilation inception mechanisms are included in our discussion: free surface vortex ventilation, ventilation by sucking down the free surface without forming a vortex as well as ventilation by propeller coming out of the water. Ventilation prediction is based on a series of model tests, where the propeller is tested in different levels of intermittent ventilation. The use of underwater video gives a visual understanding of the ventilation phenomena.Ventilation by vortex formation has analogies with other phenomena, such as the inlet vortex in pump sumps, ground vortex at the inlet of the aircraft engines and the Propeller Hull Vortex Cavitation (PHVC). The paper includes comparison between Propeller Hull Vortex Cavitation (PHVC) and Propeller Free Surface Vortex Ventilation (PFSVV) as well as comparison between PFSVV and vortex formations of aero engines during high power operation near a solid surface.Experimental data based on several different model tests shows the boundary between the vortex forming, non-vortex forming and free surface ventilation flow regimes. For comparison the following parameters, which determined the intensity of the hydrodynamic interaction between the propeller and free surface have been used: propeller load coefficient c_T, tip clearance ratio c/D, propeller submergence ratio h/R, ambient velocity V_i and flow cavitation/ventilation number σ_cav/σ_vent.     

Flow-induced vibration analysis of elastic propellers in a cyclic inflow: An experimental and numerical study

In this paper, the flow-induced vibrations of marine propellers in cyclic inflows are investigated both experimentally and numerically. A Laser-Doppler velocimetry (LDV) system is used to measure the axial flow velocity distributions produced by the seven-cycle wake screen in the water tunnel. A customized underwater slip ring and a single axis accelerometer sealed by silicon sealant are employed to measure the acceleration responses of rotating propeller blade. Numerical simulations of pressure fluctuations on the blades are performed using large eddy simulation (LES), while the forced vibrations of the propeller blades are obtained by a combined finite element and boundary element method. Experimental and numerical results are presented for two model propellers with the same geometries and different flexible properties, which show that the propeller blade vibrates at a frequency which is seven times as large as the axial passing frequency (APF) in the seven-cycle inflow. Moreover, the propeller blades are observed to resonance when the 7 APF excitation frequency is equal to the fundamental frequency of the propellers. The results indicate that both the inflow feature and the modal characteristic of blades contribute to flow-induced vibrations of elastic propellers.     

Performance assessment of a concept propulsor: the thrust-balanced propeller

This paper presents the results of a numerical performance analysis to demonstrate the worthiness of a recently patented new concept propulsor, the so-called “thrust-balanced propeller (TBP)”. The main advantage of this unconventional propulsor is its inherent ability to reduce the unsteady effect of blade forces and moments when it is operating in a non-uniform wake flow. The propulsor comprises a pair of diametrically opposed blades that are connected to one another and mounted so as to be rotatable together through a limited angle about their spindle axis. A quasi-hydrodynamic approach is described and applied to perform the numerical analysis using a state-of-the-art lifting surface procedure for conventional propellers. Performance comparisons with a conventional fixed-pitch propeller are made for the blade forces and moments, efficiency, cavitation extents and fluctuating hull pressures. Bearing in mind the quasi-static nature of the analyses, the results present favourable performance characteristics for the thrust-balanced propeller and support the worthiness of the concept. However, the concept needs to be proved through physical model tests, which are planned to take in a cavitation tunnel.     

带前缘结节叶片导管桨尾流不稳定性分析

导管桨的尾流不稳定性在其性能评价中非常重要,不但是其能否提供稳定推力的保证,而且也与螺旋桨的尾流噪声直接相关。为了改善导管桨的尾流,提高尾流稳定性,并优化导管桨的流场脉动,根据座头鲸鳍肢前缘结节的仿生原理,对导管桨叶片的导边进行改进,提出了两种仿生桨型,采用IDDES湍流模型对低进速系数下常规导管桨和仿生叶片导管桨进行数值模拟,探究叶片构型对导管桨性能和尾流不稳定性的影响。计算结果表明,前缘结节可以有效降低叶片受力波动的幅值和叶片所受合力的主频域峰值,具有较大结节的叶片对导管桨尾流有明显的优化作用,在尾流远场中扩大了流动稳定区,延后了尾流处涡破碎的发生,改善了能量谱密度的频域分布。进一步,大前缘结节叶片导管桨应用在低速工况下时,可以大量减少尾流泄涡区域的二次涡产生,这是由于前缘结节提升了相邻涡互感的强度,使得尾流更加稳定,而小结节叶片仿生桨型对导管桨尾流则无明显优化作用。研究方法和成果可为螺旋桨尤其是导管桨尾流不稳定性研究提供参考,不仅验证了前缘结节在导管桨叶片应用的合理性,而且揭示了其优化尾流稳定性的机理。     

An experimental method to identify a component of wave orbital motion in propeller effective inflow velocity and its effects on load fluctuations of a ship main engine in waves

Improvements of estimation accuracy on propeller torque fluctuations in waves will contribute assessments on safe operation of a ship main engine as in adverse sea condition. The propeller torque and thrust in waves can be estimated by propeller effective inflow velocity in waves, using the propeller open-water characteristics. Fluctuation components in the mathematical model of the propeller effective inflow velocity in waves can be composed of two components, respectively caused by ship surge motion and wave orbital motion at propeller position. In this study, an experimental method by the model test to directly identify the characteristics of the component by the wave orbital motion is newly proposed. Furthermore, the free-running model test in regular waves, using a simulator of the marine diesel engine which manages the shaft speed of the motor on a ship model as behaving the actual diesel engine, is carried out to obtain realistic torque fluctuations for comparisons of the estimated results applying the proposed identification method. Through comparisons of estimated fluctuations with the measured results, the proposed approach for the component of the inflow velocity due to wave orbital motion is successfully validated.     

A reliable simulation for hydrodynamic performance prediction of surface-piercing propellers using URANS method

Surface Piercing Propellers (SPPs) are a particular kind of propellers which are partially submerged operating at the interface of air and water. They are more efficient than submerged propellers for the propulsion system of high-speed crafts because of larger propeller diameter, replacing cavitation with ventilation, decreasing the torque and higher efficiency. This study presents a reliable numerical simulation to predict SPP performance using Unsteady Reynolds-Averaged Navier–Stokes (URANS) method. A numerical study on 841-B SPP is performed in open water condition. The free surface is modeled by Volume of Fluid (VOF) approach and the sliding mesh technique is implemented to model the propeller rotational motion. The sliding mesh allows capturing the process of water entry and water exit of blades. The propeller hydrodynamic characteristics, the ventilation pattern and the time history of blade loads are validated through the comparison with available experimental data. For the studied case, it was found that the common grid independence study approach is not sufficient. The grid should be elaborately generated fine enough based on the flow pattern and turbulence modeling parameters in regions near the blade's tip, trailing and leading edges and over the suction side. Details of URANS simulations including optimal time-step size based on propeller revolution rate and the required number of propeller revolutions for periodical results are presented and discussed.     

Experimental investigation of blade and propeller loads: Steady turning motion

This paper is the continuation of the work described in [14], dedicated to the presentation of the results of propeller performance in behind-hull during straight ahead motion obtained by a novel experimental set-up for the measurements of single blade loads. In the present case, the study shows and discusses the single blade and propeller loads developed during steady turning conditions, that were simulated by means of free running, self propelled maneuvering tests for a twin screw configuration. Maneuvering conditions are critical for the ship propulsion system, because the performance of the propeller and the side effects related to its functioning (propeller–hull induced pressure and vibrations, noise) are completely different with respect to the design condition in straight ahead motion. Thrust and torque and generation of in-plane loads (force and moments), developed by the blade during the period, evolve differently for the two propellers, due to different propeller–wake interactions. The understanding and the accurate quantification of propeller loads, in these realistic operative scenarios, are pivotal to design low emission and comfortable ships, fulfilling the requirements of safety and continuity of operations at sea. The analysis is carried out revisiting the investigation in [14] for three different speeds (F_N = 0.26, 0.34 and 0.40) and a large set of rudder angles that span moderate and tight maneuvers.     

快速转向推进器推力优化分配研究

随着船舶推进技术的不断发展,动力定位船舶将更多地使用快速转向推进器以提高其定位性能。快速转向推进器的使用将引入大角度变化率,这会造成优化分配求解域明显的非凸性,给优化问题的求解带来了挑战。针对装备快速转向推进器的动力定位船舶,运用区域外切近似法对其推力分配的非凸性问题进行了凸化,采用增广拉格朗日乘子法对控制力进行了优化分配。仿真结果表明:推荐的凸化处理方法能有效地解决推力分配的非凸问题,分配算法可以充分利用快速转向推进器的机械性能优势,寻找更优的可行解,从而显著地减少动力定位船舶的能耗,提高其定位性能。     

Numerical analysis of a propeller during heave motion in cavitating flow

In practical maritime conditions, ship hulls experience heave motion due to the action of waves, which can further drive the ship’s propellers to oscillate relative to the surrounding water. In order to investigate the motion of a propeller working behind a surface vessel sailing in waves, a numerical simulation is conducted on a propeller impacted by heave motion in cavitating flow using the Reynolds-averaged Navier-Stokes (RANS) method. The coupling of the propeller’s rotation and translation is fulfilled using equations of motion defined for this purpose. The heave motion is simplified as a periodic motion based on a sinusoidal function. The numerical transmission of information from the unsteady flow field is achieved using the overset grid approach. In this manner, the unsteady thrust coefficient and torque coefficient of propellers in different periods of heave motion are analyzed. A comparative study is implemented on the unsteady cavitation performance and wake characteristics of propeller. With the propeller’s heave motion, the flow field non-uniformity constantly changes the load on the propeller during each revolution period and each heaving period, the propeller load and the wake field are closely related to the variation of heave motion period. The results obtained from the numerical simulation are expected to serve as a useful theoretical reference for the numerical analysis of a propeller in a heave motion.     

On the hydrodynamic loading of marine cycloidal propeller during maneuvering

In marine cycloidal propeller (MCP), the inflow velocity vector to the propeller blade continuously changes at different blade orbit angle. Earlier marine cycloidal propellers were installed on ships that mainly performed towing operations. Recently marine cycloidal propellers are being installed on large naval vessels, which spend lot of their operating hours in cruising. Therefore, the hydrodynamic loading on the blades both during cruising maneuvers need to be investigated. The flow characteristics around the propeller blade are computed numerically by panel method. Viscous effects on the flow are then estimated by boundary layer technique. The effect of rotating disc on viscous fluid is also investigated. The corrected flow characteristics are then used for estimating the hydrodynamic loading. The operating conditions that are critical for the loading of the blade and the support structure and some aspects of the maneuvering simulation at cruising speed are investigated.     

Design study for outboard propeller with spoiler

With a large number of recreational craft there is an interest in the development of efficient, high thrust outboard propellers. There has been some success with ‘cupped' propellers with a bent trailing edge. Along the same lines is a simpler idea of attaching a raised bar called an ‘Interceptor' or ‘Spoiler' on the propeller blade trailing edge. For the small diameter propeller, this simplifies the design to adjusting the height of the bar. This paper presents a three-part design study which examines the range of available outboard propellers, the optimum size of outboard propellers, and the capability of predicting the influence of the spoiler on the outboard propeller performance. The results indicate the feasibility of the outboard propeller with spoiler.     

Effect of waves on cavitation and pressure pulses of a tanker with twin podded propulsion

There is increasing interest in optimizing ships for the actual operating condition rather than just for calm water. In order to optimize the propeller designs for operations in waves, it is essential to study how the propeller performance is affected by operation in waves. The effect of various factors that influence the propeller is quantified in this paper using a 8000 dwt chemical tanker equipped with twin-podded propulsion as a case vessel. Propeller performance in waves in terms of cavitation, pressure pulses, and efficiency is compared with the performance in calm water. The influence of wake variation, ship motions, RPM fluctuations and speed loss is studied. Substantial increase in cavitation and pressure pulses due to wake variation in the presence of waves is found. It is found that the effect of other factors is relatively small and easier to take into account as compared to wake variation. Therefore, considering the wake variation at least in the critical wave condition (where the wavelength is close to ship length) in addition to calm water wake is recommended in order to ensure that the optimized propeller performs well both in calm water and in waves.     

Direct scantling assessment of propeller blades

Traditionally, propeller design has been focused on all activities necessary to obtain a propeller featuring a high efficiency, avoiding erosive cavitation for given operating conditions and having adequate structural strength. In recent years, more and more challenging requirements have been imposed, such as the reduction of radiated noise and pressures pulses, requiring more precise analyses and methods in the optimization of the propeller performance. On the other hand, the evaluation of the propeller strength still relies on simplified methods, which basically consider the blade as a cantilever beam subjected to characteristic static forces. Since the loads acting on a blade are variable in the blade revolution and in different operating conditions throughout the ship life, a procedure to account for the influence of fatigue phenomena is proposed. The fatigue assessment could reduce the safety factor in the propeller scantling rules and allow improving the quality of propeller design (e.g. obtaining higher efficiency, margin on cavitation phenomena, less noise).     

Effect of waves on cavitation and pressure pulses

In view of environmental concerns, there is increasing demand to optimize the ships for the actual operating condition rather than for calm water. Now, in order to apply this for propeller design, a first step would be to study the effects of waves on propeller operation. Therefore, the aim of this paper is to identify and quantify the effect of various factors affecting the propeller in waves. The performance of KVLCC2 propeller in the presence of three different waves has been compared with calm water performance. Changes in performance in terms of cavitation, pressure pulses, and efficiency have been studied. Significant increase in pressure pulses has been observed due to wake change in waves even though cavitation did not show any significant change. An analysis using cavitation bucket diagram in different wave conditions indicates that a propeller optimized for calm water wake may perform much worse in the presence of waves. Therefore, having wake variation at least in critical wave conditions (where the wavelength is close to ship length) in addition to calm water wake could be very useful to ensure that the propeller performs equally well in the presence of waves.     

Numerical investigation on the hydrodynamic characteristics of a marine propeller operating in oblique inflow

The hydrodynamic characteristics of a marine propeller operating in oblique inflow are investigated by using CFD method. Two propellers with different geometries are selected as the study subjects. RANS simulation is carried out for the propellers working at a wide range of advance coefficients and incidence angles. The effects of axial inflow and lateral inflow are demonstrated with the hydrodynamic force on the propeller under different working conditions. Based on the obtained flow field details, the hydrodynamic mechanism of propeller operating in oblique inflow is analyzed further. The trailing vortex wake of propeller is highly affected by the lateral inflow, resulting in the deflected development path and the circumferentially non-uniform structure, as well as the enhanced axial velocity in slipstream. Different flow patterns are observed on the propeller blade with the variation of circumferential position. Combined with the computed hydrodynamic forces and pressure distribution on propeller, the mechanism resulting in the increase of propulsive loads and the generation of propeller side force is explored. Finally, a systematic analysis is carried out for the propulsive loads and propeller side force as a function of axial and lateral advance coefficients. The major terms that play a dominant role in the modeling of propulsive loads and propeller side force are determined through the sensitivity analysis. This study provides a deeper insight into the hydrodynamic characteristics of propeller operating in oblique inflow, which is useful to the investigation of propeller performance during ship maneuvers.     

Performance analysis of podded propulsors

In this study, the flow around the pod unit is analysed and the performance characteristics of the propeller on the pod are investigated. The main objective of the present work is to further improve the original numerical method developed before for the prediction of performance of podded propellers and to further validate the earlier developed numerical model with a specific emphasis on the hydrodynamic interaction amongst the propulsor components. While in the earlier numerical method, the axial induced velocities by pod and strut parts were included into the calculations on the propeller disc plane, in the present method the tangential induced velocities on the propeller disc plane are included in the calculations as well. The flow domain around the podded propeller is mainly divided into three parts; the axisymmetric pod part, the strut part and the propeller part. While the pod and strut parts are modelled by a low-order boundary element method (BEM), the propeller is represented by a vortex lattice method (VLM). Coupling of the BEM and the VLM is carried out in an iterative manner to incorporate the effect of the pod on the propeller, and vice versa. The present numerical method is applied to two different podded propellers with zero yaw angles in order to compare the results with those of experimental measurements. The present numerical method is also validated in the case of 15° of yaw angle for a podded propulsor. The effect of pod and strut on the propeller and vice versa are discussed.     

Unsteady RANS simulation of a surface piercing propeller in oblique flow

Conventional propellers might undergo severe cavitation at high speeds and this phenomenon not only affects the efficiency of the propeller, but also may result in serious damages in propulsion system. Due to their special geometries, surface piercing propellers (SPPs) overcome this problem and achieve high efficiencies in high speeds. Therefore, SPPs are one of the popular propulsors for high-speed crafts. The present research is aimed to pursue SPP's performance in the off-design conditions. URANS method was used to study the performance of the 841-B SPP (a case with some available experimental results; Olofsson, 1996) in several immersion ratios (I = 33%, 50%, 75% and 100%) and maneuvering conditions (incident angles of 0°, 10° and 20°). The free surface was simulated using VOF method. Off-design conditions might exert extra or less forces and torques on the propeller's blade. In the present research for 841-B SPP, it was found that a maneuver condition would increase the thrust and torque coefficient for some cases. The sliding mesh technique was utilized to simulate the 841-B SPP performance, which unlike the multiple reference frame (MRF) technique, this technique allows to capture the blades hit on the water surface in transient mode simulations.