Artificial Neural Network as a Tool for Backbreak Prediction

Backbreak is one of the destructive side effects of the blasting operation. Reducing of this event is very important for economic of a mining project. Involvement of various parameters has made the backbreak analyzing difficult. Currently there is no any specific method to predict or control the phenomenon considering all the effective parameters. In this paper, artificial neural network (ANN) as a powerful tool for solving such complicated problems is used to predict backbreak in blasting operation of the Sangan iron mine, Iran. Network training was fulfilled using a collected database of the practiced operation including blast design details and rock condition. Trying various types of the networks, a network with two hidden layers was found to be optimum. Performance of the ANN model was compared with statistical analysis using datasets which were kept apart from the original database. According to the obtained results, for the ANN model there existed a higher correlation (R² = 0.868) and lesser error (RMSE = 0.495) between the predicted and measured backbreak as compared to the regression model. Also, sensitivity analysis revealed that the inputs rock factor and number of rows are the most and the least sensitive parameters on the output backbreak, respectively.     

Prediction and controlling of flyrock in blasting operation using artificial neural network

Flyrock is one of the most hazardous events in blasting operation of surface mines. There are several empirical methods to predict flyrock. Low performance of such models is due to complexity of flyrock analysis. Existence of various effective parameters and their unknown relationships are the main reasons for inaccuracy of the empirical models. Presently, application of new approaches such as artificial intelligence is highly recommended. In this paper, an attempt has been made to predict and control flyrock in blasting operation of Sangan iron mine, Iran incorporating rock properties and blast design parameters using artificial neural network (ANN) method. A three-layer feedforward back-propagation neural network having 13 hidden neurons with nine input parameters and one output parameter were trained using 192 experimental blast datasets. It was also observed that in ascending order, blastability index, charge per delay, hole diameter, stemming length, powder factor are the most effective parameters on the flyrock. Reducing charge per delay caused significant reduction in the flyrock from 165 to 25 m in the Sangan iron mine.     

Burden prediction in blasting operation using rock geomechanical properties

Burden prediction is a vital task in the production blasting. Both the excessive and insufficient burden can significantly affect the result of blasting operation. The burden which is determined by empirical models is often inaccurate and needs to be adjusted experimentally. In this paper, an attempt was made to develop an artificial neural network (ANN) in order to predict burden in the blasting operation of the Mouteh gold mine, using considering geomechanical properties of rocks as input parameters. As such here, network inputs consist of blastability index (BI), rock quality designation (RQD), unconfined compressive strength (UCS), density, and cohesive strength. To make a database (including 95 datasets), rock samples are used from Iran’s Mouteh goldmine. Trying various types of the networks, a neural network, with architecture 5-15-10-1, was found to be optimum. Superiority of ANN over regression model is proved by calculating. To compare the performance of the ANN modeling with that of multivariable regression analysis (MVRA), mean absolute error (E _a), mean relative error (E _r), and determination coefficient (R ²) between predicted and real values were calculated for both the models. It was observed that the ANN prediction capability is better than that of MVRA. The absolute and relative errors for the ANN model were calculated 0.05 m and 3.85%, respectively, whereas for the regression analysis, these errors were computed 0.11 m and 5.63%, respectively. Moreover, determination coefficient of the ANN model and MVRA were determined 0.987 and 0.924, respectively. Further, a sensitivity analysis shows that while BI and RQD were recognized as the most sensitive and effective parameters, cohesive strength is considered as the least sensitive input parameters on the ANN model output effective on the proposed (burden).     

基于人工神经网络模型的岩石特性预测

近年来,软计算技术被用作替代的统计工具。如人工神经网络（ANN）被用于开发预测模型来估计所需的参数。在本研究中,通过利用冲击钻进过程中的一些钻进参数（气压、推力、钻头直径、穿透率）和所产生的声级,建立了预测岩石性质的神经网络模型。在实验室中所产生的数据,用于开发预测岩石特性（如单轴抗压强度、耐磨性、抗拉强度和施密特回弹数）的神经网络模型,并使用各种预测性能指标对所建模型进行检验,结果表明人工神经网络模型适用于岩石性质的预测。     

Prediction of Rock Fragmentation Due to Blasting in Sarcheshmeh Copper Mine Using Artificial Neural Networks

The main objective in production blasting is to achieve a proper fragmentation. In this paper, rock fragmentation the Sarcheshmeh copper mine has been predicted by developing a model using artificial neural network. To construct the model, parameters such as burden to spacing ratio, hole-diameter, stemming, total charge-per-delay and point load index have been considered as input parameters. A model with architecture 9-8-5-1 trained by back propagation method was found to be optimum. To compare performance of the neural network, statistical method was also applied. Determination coefficient (R ²) and root mean square error were calculated for both the models, which show absolute superiority of neural network over traditional statistical method.     

Predicting rock size distribution in mine blasting using various novel soft computing models based on meta-heuristics and machine learning algorithms

Blasting is well-known as an effective method for fragmenting or moving rock in open-pit mines. To evaluate the quality of blasting, the size of rock distribution is used as a critical criterion in blasting operations. A high percentage of oversized rocks generated by blasting operations can lead to economic and environmental damage. Therefore, this study proposed four novel intelligent models to predict the size of rock distribution in mine blasting in order to optimize blasting parameters, as well as the efficiency of blasting operation in open mines. Accordingly, a nature-inspired algorithm (i.e., firefly algorithm – FFA) and different machine learning algorithms (i.e., gradient boosting machine (GBM), support vector machine (SVM), Gaussian process (GP), and artificial neural network (ANN)) were combined for this aim, abbreviated as FFA-GBM, FFA-SVM, FFA-GP, and FFA-ANN, respectively. Subsequently, predicted results from the abovementioned models were compared with each other using three statistical indicators (e.g., mean absolute error, root-mean-squared error, and correlation coefficient) and color intensity method. For developing and simulating the size of rock in blasting operations, 136 blasting events with their images were collected and analyzed by the Split-Desktop software. In which, 111 events were randomly selected for the development and optimization of the models. Subsequently, the remaining 25 blasting events were applied to confirm the accuracy of the proposed models. Herein, blast design parameters were regarded as input variables to predict the size of rock in blasting operations. Finally, the obtained results revealed that the FFA is a robust optimization algorithm for estimating rock fragmentation in bench blasting. Among the models developed in this study, FFA-GBM provided the highest accuracy in predicting the size of fragmented rocks. The other techniques (i.e., FFA-SVM, FFA-GP, and FFA-ANN) yielded lower computational stability and efficiency. Hence, the FFA-GBM model can be used as a powerful and precise soft computing tool that can be applied to practical engineering cases aiming to improve the quality of blasting and rock fragmentation.     

Prediction of thermal conductivity of rocks by soft computing

The transfer of energy between two adjacent parts of rock mainly depends on its thermal conductivity. Knowledge of the thermal conductivity of rocks is necessary for the calculation of heat flow or for the longtime modeling of geothermal resources. In recent years, considerable effort has been made to develop artificial intelligence techniques to determine these properties. Present study supports the application of artificial neural network (ANN) in the study of thermal conductivity along with other intrinsic properties of rock due to its increasing importance in many areas of rock engineering, agronomy, and geoenvironmental engineering field. In this paper, an attempt has been made to predict the thermal conductivity (TC) of rocks by incorporating uniaxial compressive strength, density, porosity, and P-wave velocity using artificial neural network (ANN) technique. A three-layer feed forward back propagation neural network with 4-7-1 architecture was trained and tested using 107 experimental data sets of various rocks. Twenty new data sets were used for the validation and comparison of the TC by ANN. Multivariate regression analysis (MVRA) has also been done with same data sets of ANN. ANN and MVRA results were compared based on coefficient of determination (CoD) and mean absolute error (MAE) between experimental and predicted values of TC. It was found that CoD between measured and predicted values of TC by ANN and MVRA were 0.984 and 0.914, respectively, whereas MAE was 0.0894 and 0.2085 for ANN and MVRA, respectively.     

Artificial neural network model for prediction of rock properties from sound level produced during drilling

In many rock engineering applications such as foundations, slopes and tunnels, the intact rock properties are not actually determined by laboratory tests, due to the requirements of high quality core samples and sophisticated test equipments. Thus, predicting the rock properties by using empirical equations has been an attractive research topic relating to rock engineering practice for many years. Soft computing techniques are now being used as alternative statistical tools. In this study, artificial neural network models were developed to predict the rock properties of the intact rock, by using sound level produced during rock drilling. A database of 832 datasets, including drill bit diameter, drill bit speed, penetration rate of the drill bit and equivalent sound level (L_eq) produced during drilling for input parameters, and uniaxial compressive strength (UCS), Schmidt rebound number (SRN), dry density (ρ), P-wave velocity (V_p), tensile strength (TS), modulus of elasticity (E) and percentage porosity (n) of intact rock for output, was established. The constructed models were checked using various prediction performance indices. Goodness of the fit measures revealed that recommended ANN model fitted the data as accurately as experimental results, indicating the usefulness of artificial neural networks in predicting rock properties.     

Prediction of surface blast patterns in limestone quarries using artificial neural networks

This paper is an application of artificial neural networks (ANNs) in the prediction of the geometry of surface blast patterns in limestone quarries. The built model uses 11 input parameters which affect the design of the pattern. These parameters are: formation dip, blasthole diameter, blasthole inclination, bench height, initiation system, specific gravity of the rock, compressive and tensile strength, Young's modulus, specific energy of the explosive and the average resulting fragmentation size. Detailed data from a previous investigation were used to train and verify the network and predict burden and spacing of a blast. The built model was used to conduct parametric studies to show the effect of blasthole diameter and bench height on pattern geometry.     

Application of artificial intelligence techniques for predicting the flyrock distance caused by blasting operation

Flyrock arising from blasting operations is one of the crucial and complex problems in mining industry and its prediction plays an important role in the minimization of related hazards. In past years, various empirical methods were developed for the prediction of flyrock distance using statistical analysis techniques, which have very low predictive capacity. Artificial intelligence (AI) techniques are now being used as alternate statistical techniques. In this paper, two predictive models were developed by using AI techniques to predict flyrock distance in Sungun copper mine of Iran. One of the models employed artificial neural network (ANN), and another, fuzzy logic. The results showed that both models were useful and efficient whereas the fuzzy model exhibited high performance than ANN model for predicting flyrock distance. The performance of the models showed that the AI is a good tool for minimizing the uncertainties in the blasting operations.     

Application of the adaptive neuro-fuzzy inference system for prediction of a rock engineering classification system

The rock engineering classification system is based on six parameters defined by Bieniawski [5], who employed parallel sets of linguistic and numerical criteria that were acknowledged to influence the behaviour of rock masses and the stability of rock structures. Consequently, experts frequently relate rock joints and discontinuities as well as ground water conditions in linguistic terms, with rough calculations. Recently, intelligence system approaches such as artificial neural network (ANN) and neuro-fuzzy methods have been used successfully for time series modelling. Using neuro-fuzzy approaches, which enable the information that is stored in trained networks to be expressed in the form of a fuzzy rule base, would help to overcome this issue. This paper presents the results of a study of the application of neuro-fuzzy methods to predict rock mass rating. We note that the proposed weights technique was applied in this process. We show that neuro-fuzzy methods give better predictions than conventional modelling approaches.     

An intelligent neural network model for evaluating performance of immobilized cell biofilter treating hydrogen sulphide vapors

Biofiltration has shown to be a promising technique for handling malodours arising from process industries. The present investigation pertains to the removal of hydrogen sulphide in a lab scale biofilter packed with biomedia, encapsulated by sodium alginate and poly vinyl alcohol. The experimental data obtained under both steady state and shock loaded conditions were modelled using the basic principles of artificial neural networks. Artificial neural networks are powerful data driven modelling tools which has the potential to approximate and interpret complex input/output relationships based on the given sets of data matrix. A predictive computerised approach has been proposed to predict the performance parameters namely, removal efficiency and elimination capacity using inlet concentration, loading rate, flow rate and pressure drop as the input parameters to the artificial neural network model. Earlier, experiments from continuous operation in the biofilter showed removal efficiencies from 50 to 100 % at inlet loading rates varying up to 13 g H₂S/m³h. The internal network parameter of the artificial neural network model during simulation was selected using the 2^k factorial design and the best network topology for the model was thus estimated. The results showed that a multilayer network (4-4-2) with a back propagation algorithm was able to predict biofilter performance effectively with R² values of 0.9157 and 0.9965 for removal efficiency and elimination capacity in the test data. The proposed artificial neural network model for biofilter operation could be used as a potential alternative for knowledge based models through proper training and testing of the state variables.     

Application of an Expert System for the Assessment of Blast Vibration

The purpose of this article is to evaluate and predict the blast induced ground vibration using different conventional vibration predictors and artificial neural network (ANN) at a surface coal mine of India. Ground Vibration is a seismic wave that spread out from the blast hole when detonated in a confined manner. 128 blast vibrations were recorded and monitored in and around the surface coal mine at different strategic and vulnerable locations. Among these, 103 blast vibrations data sets were used for the training of the ANN network as well as to determine site constants of various conventional vibration predictors, whereas rest 25 blast vibration data sets were used for the validation and comparison by ANN and empirical formulas. Two types of ANN model based on two parameters (maximum charge per delay and distance between blast face to monitoring point) and multiple parameters (burden, spacing, charge length, maximum charge per delay and distance between blast face to monitoring point) were used in the present study to predict the peak particle velocity. Finally, it is found that the ANN model based on multiple input parameters have better prediction capability over two input parameters ANN model and conventional vibration predictors.     

Application of neural networks to predict net present value in mining projects

Net present value (NPV) is the most popular economic indicator in evaluation of the investment projects. For the mining projects, this criterion is calculated under uncertainty associated with the relevant parameters of say commodity price, discount rate, etc. Accurate prediction of the NPV is a quite difficult process. This paper mainly deals with the development of a new model to predict NPV using artificial neural network (ANN) in the Zarshuran gold mine, Iran. Gold price (as the main product), silver price (as the byproduct), and discount rate were considered as input parameters for the ANN model. To reach an optimum architecture, different types of networks were examined on the basis of a trial and error mechanism. A neural network with architecture 3-15-10-1 and root mean square error of 0.092 is found to be optimum. Prediction capability of the proposed model was examined through computing determination coefficient (R ²?=?0.987) between predicted and real NPVs. Absolute error of US$0.1 million and relative error of 1.4 % also confirmed powerfulness of the developed ANN model. According to sensitivity analysis, it was observed that the gold price is the most effective and discount rate is the least effective parameter on the NPV.     

巷道围岩参数的人工神经网络预测

应用人工智能方法解决地下工程问题,提出了预测巷道围岩参数的人工神经网络预测法,构造了预测围岩参数的神经网络模型。预测结果证明,该模型具有很高的预测精度。提出的方法有一定的实用价值和参考价值。     

人工神经网络在爆破块度预测中的应用研究

利用人工神经网络模型对爆破块度进行预测,实验结果表明,该方法是完全可行的。通过对实验样本数据进行归一化处理后再对人工神经网络模型进行训练和预测,其预测精度会得到大大提高。     

Improvements in Blast Fragmentation Models Using Digital Image Processing

One of the fundamental requirements for being able to optimise blasting is the ability to predict fragmentation. An accurate blast fragmentation model allows a mine to adjust the fragmentation size for different downstream processes (mill processing versus leach, for instance), and to make real time adjustments in blasting parameters to account for changes in rock mass characteristics (hardness, fracture density, fracture orientation, etc). A number of blast fragmentation models have been developed in the past 40 years such as the Kuz-Ram model [1]. Fragmentation models have a limited usefulness at the present time because: 1. The input parameters are not the most useful for the engineer to determine and data for these parameters are not available throughout the rock mass. 2. Even if the input parameters are known, the models still do not consistently predict the correct fragmentation. This is because the models capture some but not all of the important rock and blast phenomena. 3. The models do not allow for 'tuning' at a specific mine site. This paper describes studies that are being conducted to improve blast fragmentation models. The Split image processing software is used for these studies [2, 3].     

Prediction of Backbreak in Open-Pit Blasting Operations Using the Machine Learning Method

Backbreak is an undesirable phenomenon in blasting operations. It can cause instability of mine walls, falling down of machinery, improper fragmentation, reduced efficiency of drilling, etc. The existence of various effective parameters and their unknown relationships are the main reasons for inaccuracy of the empirical models. Presently, the application of new approaches such as artificial intelligence is highly recommended. In this paper, an attempt has been made to predict backbreak in blasting operations of Soungun iron mine, Iran, incorporating rock properties and blast design parameters using the support vector machine (SVM) method. To investigate the suitability of this approach, the predictions by SVM have been compared with multivariate regression analysis (MVRA). The coefficient of determination (CoD) and the mean absolute error (MAE) were taken as performance measures. It was found that the CoD between measured and predicted backbreak was 0.987 and 0.89 by SVM and MVRA, respectively, whereas the MAE was 0.29 and 1.07 by SVM and MVRA, respectively.     

New Prediction Models for Mean Particle Size in Rock Blast Fragmentation

The paper refers the reader to a blast data base developed in a previous study. The data base consists of blast design parameters, explosive parameters, modulus of elasticity and in situ block size. A hierarchical cluster analysis was used to separate the blast data into two different groups of similarity based on the intact rock stiffness. The group memberships were confirmed by the discriminant analysis. A part of this blast data was used to train a single-hidden layer back propagation neural network model to predict mean particle size resulting from blast fragmentation for each of the obtained similarity groups. The mean particle size was considered to be a function of seven independent parameters. An extensive analysis was performed to estimate the optimum value for the number of units for the hidden layer for each of the obtained similarity groups. The blast data that were not used for training were used to validate the trained neural network models. For the same two similarity groups, multivariate regression models were also developed to predict mean particle size. Capability of the developed neural network models as well as multivariate regression models was determined by comparing predictions with measured mean particle size values and predictions based on one of the most applied fragmentation prediction models appearing in the blasting literature. Prediction capability of the trained neural network models as well as multivariate regression models was found to be strong and better than the existing most applied fragmentation prediction model. Diversity of the blasts data used is one of the most important aspects of the developed models.     

Neural network based prediction of ground surface settlements due to tunnelling

Ground surface settlement due to tunnel excavation varies in magnitude and trend depending on several factors such as tunnel geometry, ground conditions, etc. Although there are several empirical and semi-empirical formulae available for predicting ground surface settlement, most of these do not simultaneously take into consideration all the relevant factors, resulting in inaccurate predictions. In this study, an artificial neural network (ANN) is incorporated with '113' of monitored field results to predict surface settlement for a tunnel site with prescribed conditions. To achieve this, a standard format (a protocol) for a database of monitored field data is first proposed and then used for sorting out a variety of monitored data sets available in KICT. Using the capabilities of pattern recognition and memorization of the ANN, an attempt is made to capture the rich physical characteristics smeared in the database and at the same time filter inherent noise in the monitored data. Here, an optimal neural network model is suggested through preliminary parametric studies. It is shown that preliminary studies for generating an optimal ANN under given training data sets are necessary because no analytical method for this purpose is available to date. In addition, this study introduces a concept of relative strength of effects (RSE) [Yang Y, Zhang Q. A heirarchical analysis for rock engineering using artificial neural networks. Rock Mechanics and Rock Engineering 1997; 30(4): 207–22] in sensitivity analysis for various major factors affecting the surface settlement in tunnelling. It is seen in some examples that the RSE rationally enables us to recognize the most significant factors of all the contributing factors. Two verification examples are undertaken with the trained ANN using the database created in this study. It is shown from the examples that the ANN has adequately recognized the characteristics of the monitored data sets retaining a generality for further prediction. It is believed that an ANN based hierarchical prediction procedure shown in this paper can be further employed in many kinds of geotechnical engineering problems with inherent uncertainties and imperfections.