柔性管道骨架层压溃失效机理和安全评价方法研究进展

非黏结柔性管道作为深水油气开发领域的关键设备,是连接海底井口和海洋平台的主要纽带。海洋油气开发水深已经超过了3 000 m,高静水压力是深水软管设计和安全评价的主要挑战,明确深水柔性管道压溃失效机理,并准确地预测柔性管道的压溃压力可以为柔性管道结构设计和安全评价提供依据,柔性管道的压溃压力与骨架层的几何形状以及骨架层之间复杂的相互作用有关,准确高效地预测压溃压力变得极具挑战性。针对柔性管道失效机理研究和压溃压力预测方法进行了总结,指出当前柔性管道压溃失效分析中薄弱的环节,为我国非黏结柔性管道的结构设计和安全评价提供参考。     

层间摩擦系数对非黏结柔性管抗拉铠装层轴压屈曲失效模式的影响研究

在柔性管运输、铺设安装和服役过程中,由于其抗拉铠装层钢带为柔性细长螺旋结构,当外部载荷超过临界值时,抗拉铠装层钢带容易发生屈曲失效。考虑非线性材料、几何大变形、层间接触和摩擦等非线性效应的影响,运用ABAQUS有限元软件建立了63.5 mm典型非黏结柔性管8层完整结构模型,研究了在抗拉铠装层不同层间摩擦系数的情况下,非黏结柔性管在轴向压缩载荷作用下的力学性能和屈曲失效模式。研究结果表明,层间摩擦系数对非黏结柔性管的抗压刚度和抗拉铠装层屈曲失效模式有较大影响,层间摩擦系数以0.1和0.2为分界点,抗压刚度和屈曲失效模式均呈现出“三段式”变化规律。研究成果可为海洋非黏结柔性管的结构设计和屈曲失效评估提供技术参考。     

非黏结柔性管道抗拉铠装层腐蚀机理与安全评价研究进展

非黏结柔性管道是海洋油气开发的重要装备,在海水环境中,抗拉铠装层发生腐蚀会对安全运行产生严重威胁,因此明确抗拉铠装层腐蚀机理、对柔性管道的检测和对抗拉铠装层的腐蚀评估十分重要。抗拉铠装层腐蚀与环空的气体环境和水环境有关,采用合适的检测方法和设备检测环空,可以帮助判断其腐蚀情况,并为腐蚀疲劳寿命评估和应对策略制定提供参考。针对抗拉铠装层腐蚀机理、非黏结柔性管道检测、腐蚀疲劳寿命评估和腐蚀应对措施进行了总结,指出机理研究和检测评估方法的不足,为国内柔性管道抗拉铠装层腐蚀研究和完整性管理提供参考。     

海洋纤维增强柔性管压溃失效特性研究及参数敏感性分析

以一种黏结型的纤维增强柔性管作为研究对象,基于ABAQUS建立纤维增强柔性管的实体单元模型。根据二维 Hashin失效判据判断柔性管失效情况,充分考虑管道内外护套层塑性及纤维增强层复合材料渐进失效,建立纤维增强柔性管的压溃数值模型。将特征值法与弧长法相结合,计算得到了较为精准的纤维增强柔性管临界压溃压力及对应的外压—椭圆度曲线;并对影响柔性管临界压溃压力的几个敏感性参数如椭圆度、纤维缠绕角度、直线度进行分析。研究结果表明椭圆度和直线度偏差的增大及纤维缠绕角度的降低均会使柔性管的临界压溃压力下降,该结果对纤维增强柔性管的设计与使用均具有一定的参考意义。     

新型非黏结柔性管接头的设计和分析研究

针对传统非黏结柔性管接头安装时,由外管套扣压变形而引起的接头排气孔变形问题,研制了新型非黏结柔性管接头,不仅避免了排气孔的变形,而且提高了排气孔处的结构强度。运用ABAQUS有限元分析软件对管接头的扣压过程进行仿真分析,通过对比分析结果,验证了新型管接头的结构设计合理有效,从而为非黏结柔性管接头设计提供技术参考。     

腐蚀管道在内压和轴向压力影响下的弯曲破坏

运行在恶劣环境中的海底管道,往往受到内压、轴力和弯矩等复杂荷载的联合作用。腐蚀会导致管壁局部变薄,降低管道极限承载力。为保证管道安全高效运行,准确预测和分析复杂荷载作用下的塑性极限承载力和变形行为就显得尤为重要。考虑大应变和大变形、应力强化和材料非线性,运用数值仿真软件建立腐蚀缺陷管道的三维实体有限元模型,在全尺寸管道破坏试验验证的基础上,对腐蚀管道在内压、轴向压力和弯矩相互作用下的失效模式和极限弯矩承载力进行了相关研究,并进行了腐蚀缺陷几何参数的敏感性分析。研究结果表明:初始内压和初始轴向压力会显著降低腐蚀管道的极限弯矩承载力,并且影响最终的失效模式;在腐蚀缺陷几何尺寸参数中,腐蚀宽度比腐蚀深度和腐蚀长度的影响更大。     

后挖沟深度对深海海底管道屈曲影响数值分析

鉴于海底管道的服役水深越来越深,主要采用犁式挖沟机对预铺设于海床之上的海底管道采取后挖沟的方式将海底管道埋设于海床之下,以保护其免受不必要的损伤。针对后挖沟深度H是海底挖沟机的重要设计参数,也是影响管道悬跨的重要因素的问题,对SMD(UK)犁式挖沟机展开参数优化,确保作业过程中悬跨段管道在外部静水压力作用下,海底管道不会发生屈曲破坏。采用ABAQUS软件,分别建立了作业前和作业中两种工况下的悬跨模型,分析机械手对接触部分管道的损伤,结果显示,作业中的机械手对悬跨管道的损伤更大;同时,建立了作业中不同管径下,后挖沟深度对管道损伤的安全裕量关系曲线。进一步,结合作业中不同挖沟深度下的管跨段屈曲数值模型,对处于外部静水压力作用下的悬跨管的屈曲失效展开分析,结果显示,随着后挖沟深度的加大,不同管径下的悬跨段管道局部出现塑性压溃的临界压力值不断降低;管道外径的增大,降低了同一后挖沟深度下发生屈曲失效的压力值。最后,在后挖沟深度与外部静水压力组成的区域内,建立屈曲失效临界关系曲线,并划分出工作区和压溃区,为深海管道后挖沟埋管的施工提供工程参考。     

Analytical and numerical modeling for flexible pipes

The unbonded flexible pipe of eight layers,in which all the layers except the carcass layer are assumed to have isotropic properties,has been analyzed.Specifically,the carcass layer shows the orthotropic characteristics.The effective elastic moduli of the carcass layer have been developed in terms of the influence of deformation to stiffness.With consideration of the effective elastic moduli,the structure can be properly analyzed.Also the relative movements of tendons and relative displacements of wires in helical armour layer have been investigated.A three-dimensional nonlinear finite element model has been presented to predict the response of flexible pipes under axial force and torque.Further,the friction and contact of interlayer have been considered.Comparison between the finite element model and experimental results obtained in literature has been given and discussed,which might provide practical and technical support for the application of unbonded flexible pipes.     

On elastic-plastic collapse of subsea pipelines under external hydrostatic pressure and denting force

This paper presents analytical and numerical researches on the buckling or collapse of offshore pipelines under external hydrostatic pressure. Firstly the case of homogeneous ring model is investigated followed by a detailed study on corroded rings. The elastic-plastic collapse pressure could be treated as the least root of an elementary function. We prove that collapse pressure is a strictly increasing function of mode number in this paper and present some interesting structures of the roots. Partially corroded ring is parametrized by corrosion depth and angle extent. A comprehensive comparison shows that plasticity should not be neglected when the ring is thick-walled. Moreover, a study on large deflection deformation of 3D cylindrical shells quasi-statically dented under constant external pressure is carried out theoretically and numerically. The buckle propagation pressure is shown to be a meaningful value to normalize external pressure. This paper serves to enhance the understanding of destabilizing effect of external pressure mainly applicable and relevant to subsea offshore industry.     

A lateral global buckling failure envelope for a high temperature and high pressure (HT/HP) submarine pipeline

Submarine pipelines are the primary component of an offshore oil transportation system. Under operating conditions, a pipeline is subjected to high temperatures and pressures to improve oil mobility. As a result, additional stress accumulates in pipeline sections, which causes global buckling. For an exposed deep-water pipeline, lateral buckling is the major form of this global buckling. Large lateral displacement causes a very high bending moment which may lead to a local buckling failure in the pipe cross-section. This paper proposes a lateral global buckling failure envelope for deep-water HT/HP pipelines using a numerical simulation analysis. It analyzes the factors influencing the envelope, including the thickness t, diameter D, soil resistance coefficient μ, calculating length L_f, imperfection length L and imperfection amplitude V. Equations to calculate the failure envelope are established to make future post-buckling pipeline failure assessment more convenient. The results show that (1) the limit pressure difference p_max (the failure pressure difference for a post-buckling pipeline when it suffers no difference in temperature) is usually below the burst pressure difference p_b (which is the largest pressure difference a pipeline can bear and is determined from the strength and sectional dimensions of the pipeline) and is approximately 0.62–0.75 times the value of p_b and (2) thickness t has little influence on the normalized envelopes, but affects p_max. The diameter D, soil resistance coefficient μ, and calculating length L_f influence the maximum failure temperature difference T_max (the failure temperature difference for a pipeline suffering no pressure difference). The diameter D also significantly affects the form of the normalized envelope.     

Model test of stratum failure and pore pressure variation induced by THF hydrate dissociation

ABSTRACT

A model test program for studying soil stratum failure and pore pressure variation during tetrahydrofuran (THF) hydrate dissociation considering the effects of heating and drainage conditions is presented in this paper. The temperature and pore pressures are recorded during heating. Test results show that the THF hydrate would dissociate to be liquid and then gas when heating. Once pore pressure generated by the flow of released gas/water exceeded the strength of over layer, the layered fractures and soil-gas/water mixture outburst would occur. The high heating temperature and low permeability of over layer both cause excess pore pressure generation and more serious stratum failures.