局部随机点蚀下圆管截面极限强度退化规律

针对构件外表面局部区域遭受随机点蚀损伤的圆管截面,考虑点蚀随机特性的影响,建立包含点蚀坑细节的精细有限元模型;在多种腐蚀强度下,研究局部腐蚀的点蚀区分布位置(沿轴向和周向分布位置变化)及其形状(点蚀区长度和宽度独立或联合变化)影响轴压极限强度退化的规律;并比较局部随机点蚀与局部均匀腐蚀引起构件极限强度退化的差异。研究结果表明,尽管局部随机点蚀与最大初始几何缺陷的耦合作用会使极限强度的退化趋于严重,但是总体而言点蚀区分布位置变化对圆管极限强度的退化没有显著的影响。此外,同等腐蚀体积和腐蚀面积下,相比于长窄式局部腐蚀,短宽式局部腐蚀会引起更严重的极限强度退化,在严重腐蚀情形下后者导致的强度退化会高出25.5%;相比于局部均匀腐蚀,局部随机点蚀会导致更剧烈的极限强度退化,其不利影响可高出20.7%。     

圆钢管截面极限强度受随机分布点蚀的影响研究

提出一种随机分布点蚀损伤的模拟方法,模拟点蚀在构件表面的随机生长过程,并建立了随机态点蚀损伤圆管截面的有限元分析模型;设计了三个受不同腐蚀深度点蚀损伤的圆管构件,并开展轴压试验,利用试验结果校验有限元模型的计算精度;在多种腐蚀情形下(点蚀强度和腐蚀深度变化),研究点蚀分布模式变化引起的极限强度退化及其变异性;比较随机分布点蚀模型与传统腐蚀模型(规则分布点蚀和均匀腐蚀)在计算强度和结构失效行为方面的差异。研究结果表明,点蚀的随机分布模式会引起显著的极限强度变异,且蚀坑深度越大,强度变异越大,蚀坑分布造成的强度极差与强度均值相比达到5%;随机分布点蚀相比于传统腐蚀模型,除了引起更为严重的强度削减,还会改变结构的破坏模式。提出的随机点蚀损伤的模拟方法,可替代昂贵的构件试验,应用于评估点蚀损伤圆管截面的极限强度,增强评估结果的可靠性。     

加筋板的轴压强度受加筋随机点蚀的影响研究

船舶与海洋结构在服役期间会遭受电化学和微生物侵蚀等多种腐蚀环境影响,加筋板作为此类结构的主要受力构件,其表面易产生不规则形态的点蚀,引起构件的强度退化。利用ANSYS有限元软件构建加筋腹板遭受随机点蚀损伤的加筋板有限元模型,研究带板长宽比、带板长细比、加筋长细比和腐蚀体积损失率对加筋板极限强度的影响。研究结果表明,加筋遭受同等腐蚀体积损失率下,带板长宽比变化对极限强度退化的影响很小,但带板长细比和加筋长细比变化产生的影响明显;带板长细比越大,极限强度退化越严重,而加筋长细比越大,极限强度退化反而越小。针对文中研究的加筋板,当加筋长细比为 0.2时,腐蚀体积率为14%的随机点蚀导致结构极限强度退化程度达到约14.0%。因此,加筋的随机点蚀损伤会显著削弱加筋板结构的极限强度,其影响不可忽略。     

复配型席夫碱缓蚀剂对碳钢在海水中缓蚀性能研究

设计了由邻氧乙酸苯甲醛-4-吡啶甲酰腙席夫碱80 mg/L,邻香草醛脱氢枞胺席夫碱6 mg/L,ZnSO4 50 mg/L,Tween-80 100 mg/L四元复配缓蚀剂,通过失重法、极化曲线法和电化学交流阻抗技术,研究了该复配缓蚀剂在模拟现实使用环境中的缓蚀性能。结果表明,该复配缓蚀剂的缓蚀率受海水盐度的影响不大,但该复配缓蚀剂的缓蚀性能受海水温度和海水流速的影响较大,当温度低于50℃和流速较低、缓蚀剂浓度为临界浓度时,缓蚀剂对碳钢有很好的抑制作用,而有锈试样和间浸实验发现高浓度的复配缓蚀剂可以抑制碳钢的腐蚀。     

Residual ultimate strength of steel plates with longitudinal cracks under axial compression–experiments

The main objective of the present study is to examine the residual ultimate strength characteristics of steel plates with cracking damages under axial compressive actions through experimental investigations. The present study is a sequel of the author's previous paper (Paik, J.K., Satish Kumar, Y.V., Lee, J.M., 2005. Ultimate strength of cracked plate elements under axial compression or tension. Thin-Walled Structures, 43, 237–272). In contrast to the previous paper which dealt with transverse cracks located in the direction normal to the axial loading direction, the present paper is concerned with longitudinal cracks which are located in parallel to the axial loading direction. Similar to the previous paper, the orientation/location and size of cracks inside the plates are varied for the present experimental investigations. The details of experimental results are documented. The database and insights developed from the present work will be useful for cracking damage-tolerant design of steel-plated structures and also for condition assessment or health monitoring of aging steel-plated structures.     

点蚀损伤下桩基式平台腿柱轴压极限承载力研究

采用圆柱体点蚀损伤模型,建立含细观尺度点蚀损伤的桩基式平台腿柱多尺度精细化数值模型,研究壁厚损伤度、点蚀损伤强度以及点蚀体积损伤强度影响平台腿柱轴压极限承载力的规律。研究结果表明,壁厚损伤度及点蚀损伤强度明显削弱平台腿柱的极限强度,且随点蚀损伤强度增大壁厚损伤度的影响加剧;点蚀体积损伤强度由于综合考虑了壁厚损伤度和点蚀损伤强度的耦合因素,相比于独立考虑后两者,其更能合理地描述点蚀损伤对平台腿柱极限强度的影响,故点蚀体积损伤强度体现了点蚀损伤的关键特征。本方法不仅适用于研究点蚀损伤构件的极限承载力,其所提出的点蚀损伤模型的构建方法,可拓展于研究受点蚀损伤的整体平台结构的极限承载力,且确定点蚀体积损伤强度为描述点蚀损伤特征的关键参数后,有望将其用于修正点蚀损伤平台腿柱的承载力设计公式。     

天然海水中微生物膜对碳钢腐蚀行为的影响

通过对比碳钢在天然海水和灭菌海水中的腐蚀行为,研究海洋微生物对碳钢材料的腐蚀行为的影响.结果表明,海洋微生物可在碳钢表面形成微生物膜,其对碳钢腐蚀速率的影响及作用机理与微生物的种类密切相关.在腐蚀初期,海洋微生物膜对碳钢的腐蚀起到了抑制作用,主要由多种好氧微生物协同作用的结果;在腐蚀后期,随着海洋微生物膜增厚导致厌氧腐蚀的出现从而加速腐蚀,主要是硫酸盐还原菌等厌氧微生物的作用.     

含腐蚀缺陷高强钢厚壁管道压溃压力预测方法

腐蚀是管道常见的缺陷形式之一,会极大降低管道的压溃压力,同时深海环境下高静水外压易引发管道压溃失效,威胁管道的安全运行,因此准确预测管道压溃压力显得尤为重要。采用数值模拟方法研究了含腐蚀缺陷的高强钢厚壁管道压溃失效模式,分析了管材、管道径厚比、腐蚀深度、长度和宽度等参数对高强钢厚壁管道压溃压力的影响规律。分析结果表明:管道径厚比愈大,对厚壁管道的承压能力提升愈显著;腐蚀缺陷的存在对管道压溃压力具有减小作用;随着管道材料等级的提升,压溃压力有明显提高。提出了相应的压溃压力预测公式,为厚壁管道完整性评价提供了参考依据。     

Probabilistic lifetime assessment of marine reinforced concrete with steel corrosion and cover cracking

In order to study the durability behavior of marine reinforced concrete structure suffering from chloride attack,the structural service life is assumed to be divided into three critical stages,which can be characterized by steel corrosion and cover cracking.For each stage,a calculated model used to predict the lifetime is developed.Based on the definition of durability limit state,a probabilistic lifetime model and its time-dependent reliability analytical method are proposed considering the random natures of influencing factors.Then,the probabilistic lifetime prediction models are applied to a bridge pier located in the Hangzhou Bay with Monte Carlo simulation.It is found that the time to corrosion initiation t0 follows a lognormal distribution,while that the time from corrosion initiation to cover cracking t1 and the time for crack to develop from hairline crack to a limit crack width t2 can be described by Weibull distributions.With the permitted failure probability of 5.0%,it is also observed that the structural durability lifetime mainly depends on the durability life t0 and that the percentage of participation of the life t0 to the total service life grows from 61.5% to 83.6% when the cover thickness increases from 40 mm to 80 mm.Therefore,for any part of the marine RC bridge,the lifetime predictions and maintenance efforts should also be directed toward controlling the stage of corrosion initiation induced by chloride ion.     

高强度钢54SiCrV6超高周疲劳研究

介绍了用2万Hz超声波振动疲劳试验机对高强度钢54SiCrV6的超高周（10亿周）疲劳强度研究，结果发现，该种材料的高周直到超高周区间，疲劳强度随材料寿命的加大呈明显减小，即S－N曲线呈明显下降，这一结果与传统的假说完全不同。传统的假说认为该区间的疲劳强度为水平渐近线或为一定值，本文建议该种材料的高周及超高周区间疲劳强度用延长线代替水平渐近线，并给出实际结果与传统假说间差别，借助于电子显微镜对试件微观组织的观察及对引起疲劳破坏起始处进行化学分析，发现这种材料的寿命在10^7周附近疲劳机理出现突变，即小于10^7周的试件的初始疲劳裂纹在表面，达到10^7周附近的 件的初始疲劳裂纹在内部，并发现试件的断裂有些是由于其中心有钙化物等杂质，另一些则是由于材料内部空洞引起。     

Artificial neural networks and their application to assessment of ultimate strength of plates with pitting corrosion

The potential for the structural capability degrading effects of both corrosion and fatigue induced cracks are of profound importance and must be both fully understood and reflected in vessel's inspection and maintenance programme. Corrosion has been studied and quantified by many researchers, however its effect on structural integrity is still subject to uncertainty, particularly with regards to localized corrosion. The present study is focused on assessing the effects of localized pitting corrosion on the ultimate strength of unstiffened plates. Over 265 non-linear finite-element analyses of panels with various locations and sizes of pitting corrosion have been carried out. The results indicate that the length, breadth and depth of pit corrosion have weakening effects on the ultimate strength of the plates while plate slenderness has only marginal effect on strength reduction. Transverse location of pit corrosion is also an important factor determining the amount of strength reduction. When corrosion spreads transversely on both edges, it has the most deteriorating effect on strength. In addition, artificial neural network (ANN) method is applied to derive a formula to predict ultimate strength reduction of locally corroded plates. It is found out that the proposed formulae can accurately predict the ultimate strength of locally corroded plates under uniaxial in-plane compression.     

非对称局部壁厚减薄海底管道的屈曲分析

在深海环境中,海底管线不仅承受较高外压,还会因为海水及运输介质的常年侵蚀而形成腐蚀缺陷,而腐蚀缺陷往往会导致管道的外压承载力下降。基于壳体稳定性理论,建立了含有非对称局部壁厚减薄管道在外压作用下的屈曲压力理论公式。公式具有广泛的适用性,当内、外局部壁厚减薄深度相等时,可用于计算含有对称局部壁厚减薄管道屈曲压力,而当内部或外部缺陷深度为零时,便可用于计算只含外部或者内部腐蚀缺陷的管道屈曲压力。通过有限元分析验证了该公式的正确性,结果表明公式可以准确预测不同缺陷位置及尺寸时管道的屈曲压力。详细研究了局部壁厚减薄缺陷位置、长度和深度等参数对屈曲压力的影响。研究表明,局部腐蚀对管道的屈曲压力产生重要影响,尤其当腐蚀角度和深度较大时,在腐蚀形成初期就会造成管道的承载力急剧下降,并且管道的屈曲压力与缺陷的径向位置有关,腐蚀缺陷位于管道外侧时的屈曲压力明显大于其位于管道内侧时的屈曲压力。     

海洋结构薄板承载性能的裂纹群体效应

大型海洋结构长期服役中构件裂纹不可避免,结构承载性能必然随之弱化。针对含非均匀分布裂纹的薄板,以有限元方法对小变形状态下其极限承载能力进行计算,得到裂纹数量、长度、分布等因素对薄板屈曲临界应力的影响规律。发现裂纹不仅改变截面的有效承载面积,同时改变局部结构的变形状态,多种因素共同作用使板的承载性能非单调变化,即多裂纹对板承载性能的影响具有一定的"群体"效应。     

海洋环境中平台钢腐蚀速率的三层BP 神经网络预测

利用三层BP神经网络预测海洋环境因素对材料的腐蚀速率的影响。结合实测的pH值、温度、溶解氧、盐度、生物附着等影响因素,分析了上述环境因素对平台钢腐蚀的影响,建立环境因素与腐蚀速率之间的映射关系,预测了平台钢在海洋环境中的腐蚀速率。结果表明,全浸区腐蚀速率预测误差为6.95%,潮差带腐蚀速率预测误差为4.2%,预测精度较高。说明利用三层BP神经网络预测钢在海水中腐蚀速率技术可行,具有较高的预测精度和应用价值。     

EH36钢在黄海的初期腐蚀速率的空间变异特征的地统计分析

以黄海海域为研究区,通过动电位极化曲线法获取了出海实测的EH36钢材在2017年8月及12月黄海43个站位的初期腐蚀速率的数据,并以地统计学方法对数据进行分析,探索研究区内EH36钢材的腐蚀速率的空间分布及其变异特征,绘制初期腐蚀速率预测图。结果表明:初期腐蚀速率的分布状况在夏季、冬季呈现不同的特征,夏季分布呈现近岸低、远岸高,中心高、周围低的特点,冬季分布呈现中心及东南部分低、周围高的特征。同时,统计分析表明, EH36钢在黄海的平均初期腐蚀速率,夏季为0.11 mm/a,冬季为0.25 mm/a,并且在夏季和冬季里, EH36钢在黄海初期腐蚀速率分布的空间变异特征明显,空间自相关性强,其中8月的块金值/基台值为0.062,12月的块金值/基台值为0.138,变程在100 km左右。     

高温环境中主管轴力对焊接圆钢管T节点承载性能的影响

利用有限元软件ABAQUS建立T型圆钢管节点热传导分析模型,通过与已有试验数据进行对比,验证了所建有限元模型的可靠性。利用提出的有限元模型分析了不同主管轴力作用下的T型圆钢管节点在火灾环境中的失效过程,研究了主管轴力对T型圆钢管节点临界温度的影响规律。分别讨论了采用屈服强度折减和弹性模量折减的方法预测T型圆钢管节点在高温下的极限承载力,并将预测结果和有限元分析结果进行了对比,给出了这两种方法用于工程设计时的建议。     

Flexural performances of prestressed high strength concrete piles reinforced with hybrid GFRP and steel bars

Abstract

This study developed prestressed high-strength concrete (PHC) piles reinforced with high-strength materials (glass fiber-reinforced polymer (GFRP) bars) for flexural performance enhancement. Flexural strengths and behaviors of PHC piles reinforced with hybrid GFRP and steel bars were experimentally investigated, respectively. Large-scale specimens with total lengths of 12,000?mm and diameters of 600?mm were constructed and tested under bending, accompanied by evaluation of effects of non-prestressed reinforcement type and longitudinal reinforcement ratio. J-factors were calculated to evaluate deformability of all the specimens. PHC piles reinforced with GFRP bars were demonstrated to have much higher flexural capacity than those reinforced with steel bars. Moreover, strains at the midspans of cross sections of all the specimens basically conformed to the assumption of plane section. Failure of PHC piles reinforced with GFRP bars was attributable to gradual concrete crushing, while that of PHC piles reinforced with steel bars resulted from steel yielding. Results of this study were expected to provide theoretical basis for wide engineering applications of PHC piles reinforced with hybrid GFRP bars and steel bars in marine structures.