An RES-Based Model for Risk Assessment and Prediction of Backbreak in Bench Blasting

Most blasting operations are associated with various forms of energy loss, emerging as environmental side effects of rock blasting, such as flyrock, vibration, airblast, and backbreak. Backbreak is an adverse phenomenon in rock blasting operations, which imposes risk and increases operation expenses because of safety reduction due to the instability of walls, poor fragmentation, and uneven burden in subsequent blasts. In this paper, based on the basic concepts of a rock engineering systems (RES) approach, a new model for the prediction of backbreak and the risk associated with a blast is presented. The newly suggested model involves 16 effective parameters on backbreak due to blasting, while retaining simplicity as well. The data for 30 blasts, carried out at Sungun copper mine, western Iran, were used to predict backbreak and the level of risk corresponding to each blast by the RES-based model. The results obtained were compared with the backbreak measured for each blast, which showed that the level of risk achieved is in consistence with the backbreak measured. The maximum level of risk [vulnerability index (VI) = 60] was associated with blast No. 2, for which the corresponding average backbreak was the highest achieved (9.25 m). Also, for blasts with levels of risk under 40, the minimum average backbreaks (<4 m) were observed. Furthermore, to evaluate the model performance for backbreak prediction, the coefficient of correlation (R ²) and root mean square error (RMSE) of the model were calculated (R ² = 0.8; RMSE = 1.07), indicating the good performance of the model.     

A Risk-Based Technique to Analyze Flyrock Results Through Rock Engineering System

Flyrock is an adverse effect produced by blasting in open-pit mines and tunneling projects. So, it seems that the precise estimations and risk level assessment of flyrock are essential in minimizing environmental effects induced by blasting. The first aim of this research is to model the risk level associated with flyrock through rock engineering systems (RES) methodology. In this regard, 62 blasting were investigated in Ulu Tiram quarry, Malaysia, and the most effective parameters of flyrock were measured. Using the most influential parameters on flyrock, the overall risk of flyrock was obtained as 32.95 which is considered as low to medium degree of vulnerability. Moreover, the second aim of this research is to estimate flyrock based on RES and multiple linear regression (MLR). To evaluate performance prediction of the models, some statistical criteria such as coefficient of determination (R²) were computed. Comparing the values predicted by the models demonstrated that the RES has more suitable performance than MLR for predicting the flyrock and it could be introduced as a powerful technique in this field.     

Application of artificial intelligence techniques for predicting the flyrock distance caused by blasting operation

Flyrock arising from blasting operations is one of the crucial and complex problems in mining industry and its prediction plays an important role in the minimization of related hazards. In past years, various empirical methods were developed for the prediction of flyrock distance using statistical analysis techniques, which have very low predictive capacity. Artificial intelligence (AI) techniques are now being used as alternate statistical techniques. In this paper, two predictive models were developed by using AI techniques to predict flyrock distance in Sungun copper mine of Iran. One of the models employed artificial neural network (ANN), and another, fuzzy logic. The results showed that both models were useful and efficient whereas the fuzzy model exhibited high performance than ANN model for predicting flyrock distance. The performance of the models showed that the AI is a good tool for minimizing the uncertainties in the blasting operations.     

Prediction of flyrock and backbreak in open pit blasting operation: a neuro-genetic approach

An ideally performed blasting operation enormously influences the mining overall cost. This aim can be achieved by proper prediction and attenuation of flyrock and backbreak. Poor performance of the empirical models has urged the application of new approaches. In this paper, an attempt has been made to develop a new neuro-genetic model for predicting flyrock and backbreak in Sungun copper mine, Iran. Recognition of the optimum model with this method as compared with the classic neural networks is faster and convenient. Genetic algorithm was utilized to optimize neural network parameters. Parameters such as number of neurons in hidden layer, learning rate, and momentum were considered in the model construction. The performance of the model was examined by statistical method in which absolutely higher efficiency of neuro-genetic modeling was proved. Sensitivity analysis showed that the most influential parameters on flyrock are stemming and powder factor, whereas for backbreak, stemming and charge per delay are the most effective parameters.     

Prediction of Flyrock Distance in Open Pit Blasting Using Surface Response Analysis

Flyrock is a rock thrown to greater distance than desired and is a dangerous and unwanted phenomenon in surface mines, particularly, when blasting is proceeding close to human occupation and dwellings. The prediction of flyrock distance is critical in defining the statutory danger zone of blasting and has evaded blasters for quite some time. Control of flyrock with its distance prediction involves identification of key variables and understanding their influence. Theoretical models though provide a good understanding of the phenomenon, the confidence that can be assigned to such models is still very less. This study presents novel method to identify, merge and consolidate independent variables into a simplified equation for flyrock distance prediction without compromising on the actual field applications. Field investigations were carried out in several mines and relevant data were generated relating to flyrock. The key parameters, namely, explosive, blast design and rock mass nature were characterized and analysed. An empirical model involving the key contributors for flyrock generation and distance prediction were assimilated and a new equation was developed based on actual data collected by employing surface response analysis. The developed model was found to be statistically significant and validated. Sensitivity analysis was conducted to ascertain the role of independent factors on flyrock distance.     

Effect of Geological Structure on Flyrock Prediction in Construction Blasting

Blasting is sometimes inevitable in civil engineering work, to fragment the massive rock to enable excavation and leveling. In Minyak Beku, Batu Pahat also, blasting is implemented to fragment the rock mass, to reduce the in situ rock level to the required platform for a building construction. However, during blasting work, some rocks get an excessive amount of explosive energy and this energy may generate flyrock. An accident occurred on 15 July 2015 due to this phenomenon, in which one of the workers was killed and two other workers were seriously injured after being hit by the flyrock. The purpose of this study is to investigate the causes of the flyrock accidents through evaluation of rock mass geological structures. The discontinuities present on the rock face were analyzed, to study how they affected the projection and direction of the flyrock. Rock faces with lower mean joint spacing and larger apertures caused excessive flyrock. Based on the steoreonet analysis, it was found that slope failures also produced a significant effect on the direction, if the rock face failure lay in the critical zone area. Empirical models are often used to predict flyrock projection. In this study five empirical models are used to compare the incidents. It was found that none of the existing formulas could accurately predict flyrock distance. Analysis shows that the gap between predicted and actual flyrock can be reduced by including blast deign and geological conditions in forecasts. Analysis revealed only 69% of accuracy could be achieved if blast design is the only parameter to be considered in flyrock projection and the rest is influenced by the geological condition. Other causes of flyrock are discussed. Comparison of flyrock prediction with face bursting, cratering and rifling is carried out with recent prediction models.     

Studies on Flyrock at Limestone Quarries

Summary Observed flyrock distances for 47 blasts at six limestone quarries along with blast design parameters are presented. The influence of blasthole diameter, burden, stemming length, powder factor, the condition of blastholes (dry or wet) and the initiation systems on generation of flyrock is analysed and the most critical parameters for flyrock control are identified. Based on the analysis of results, suggestions are given to minimise the flyrock hazards at limestone quarries.     

Prediction of blasting-induced fragmentation in Meydook copper mine using empirical,statistical, and mutual information models

One of the most important aims of blasting in open pit mines is to reach desirable size of fragmentation. Prediction of fragmentation has great importance in an attempt to prevent economic drawbacks. In this study, blasting data from Meydook mine were used to study the effect of different parameters on fragmentation; 30 blast cycles performed in Meydook mine were selected to predict fragmentation where six more blast cycles are used to validate the results of developed models. In this research, mutual information (MI) method was employed to predict fragmentation. Ten parameters were considered as primary ones in the model. For the sake of comparison, Kuz-Ram empirical model and statistical modeling were also used. Coefficient of determination (R ²), root mean square error (RMSE), and mean absolute error (MAE) were then used to compare the models. Results show that MI model with values of R ², RMSE, and MAE equals 0.81, 10.71, and 9.02, respectively, is found to have more accuracy with better performance comparing to Kuz-Ram and statistical models.     

Toward predicting blast-induced flyrock: a hybrid dimensional analysis fuzzy inference system

A hybrid dimensional analysis fuzzy inference system approach was introduced to predict blast-induced flyrock in surface mining, by integrating a dimensional analysis procedure and Mamdani’s fuzzy inference system. In the dimensional analysis, the blast-induced flyrock was considered as a function of the most effective parameters. Hence, a number of dimensionless products resulted and were used as input and output parameters of Mamdani’s fuzzy inference system. The capability of the hybrid approach was determined by comparing its results with the real measurement of flyrock in the case of a copper mine, based on a number of 320 in situ blasting datasets. Predictions by the system were close to the real measurements. Sensitivity analysis of the hybrid dimensional analysis fuzzy inference system showed that the most effective dimensionless products on flyrock distance were spacing, the multiplication of rock mass rating and hole length, and the subtraction of burden and hole length multiplication and stemming length.     

Application of soft computing in predicting rock fragmentation to reduce environmental blasting side effects

In the blasting operation, risk of facing with undesirable environmental phenomena such as ground vibration, air blast, and flyrock is very high. Blasting pattern should properly be designed to achieve better fragmentation to guarantee the successfulness of the process. A good fragmentation means that the explosive energy has been applied in a right direction. However, many studies indicate that only 20–30 % of the available energy is actually utilized for rock fragmentation. Involvement of various effective parameters has made the problem complicated, advocating application of new approaches such as artificial intelligence-based techniques. In this paper, artificial neural network (ANN) method is used to predict rock fragmentation in the blasting operation of the Sungun copper mine, Iran. The predictive model is developed using eight and three input and output parameters, respectively. Trying various types of the networks, it was found that a trained model with back-propagation algorithm having architecture 8-15-8-3 is the optimum network. Also, performance comparison of the ANN modeling with that of the statistical method was confirmed robustness of the neural networks to predict rock fragmentation in the blasting operation. Finally, sensitivity analysis showed that the most influential parameters on fragmentation are powder factor, burden, and bench height.     

A new developed approach for the prediction of ground vibration using a hybrid PSO-optimized ANFIS-based model

Ground vibration is one of the common environmental effects of blasting operation in mining industry, and it may cause damage to the nearby structures and the surrounding residents. So, precise estimation of blast-produced ground vibration is necessary to identify blast-safety area and also to minimize environmental effects. In this research, a hybrid of adaptive neuro-fuzzy inference system (ANFIS) optimized by particle swarm optimization (PSO) was proposed to predict blast-produced ground vibration in Pengerang granite quarry, Malaysia. For this goal, 81 blasting were investigated, and the values of peak particle velocity, distance from the blast-face and maximum charge per delay were precisely measured. To demonstrate the performance of the hybrid PSO–ANFIS, ANFIS, and United States Bureau of Mines empirical models were also developed. Comparison of the predictive models was demonstrated that the PSO–ANFIS model [with root-mean-square error (RMSE) 0.48 and coefficient of determination (R ²) of 0.984] performed better than the ANFIS with RMSE of?1.61 and R ² of 0.965. The mentioned results prove the superiority of the newly developed PSO–ANFIS model in estimating blast-produced ground vibrations.     

Suspended sediment load prediction of river systems: GEP approach

This study presents gene expression programming (GEP), an extension of genetic programming, as an alternative approach to modeling the suspended sediment load relationship for the three Malaysian rivers. In this study, adaptive neuro-fuzzy inference system (ANFIS), regression model, and GEP approaches were developed to predict suspended load in three Malaysian rivers: Muda River, Langat River, and Kurau River [ANFIS (R ²?=?0.93, root mean square error (RMSE)?=?3.19, and average error (AE)?=?1.12) and regression model (R ²?=?0.63, RMSE?=?13.96, and AE?=?12.69)]. Additionally, the explicit formulations of the developed GEP models are presented (R ²?=?0.88, RMSE?=?5.19, and AE?=?6.5). The performance of the GEP model was found to be acceptable compare to ANFIS and better than the conventional models.     

Controlled blasting in a limestone mine using electronic detonators: A case study

Except for very deep-seated deposits, open cast mining method has been recognized as the safest and most productive mode for mining minerals. Ever growing demand in minerals and coal has compelled the mine operators to increase the size of mine, which has resulted in an increasing trend towards large capacity open cast projects. Explosives and blasting techniques play a significant role in efficient opencast mining operations. There have been constant technological developments towards safer, faster, economical and more efficient blasting systems. Further, globally increased competitiveness has necessitated to carryout blasts in such a way that the desired degree of fragmentation is achieved in the primary blast, with minimum undesired side effects such as ground vibration, air blast/noise, flyrock, generation of oversize boulders, formation of toe, and over break or back break. Hence, the ultimate objective of the blasting engineer is to ensure that the blasts are carried out in an eco-friendly manner. This paper presents a case study of limestone mine where a controlled blasting was conducted near a green structure of wagon tippler (at 2 m) being constructed for foundation work of belt conveyor as the mine management wants to double the existing production. This paper deals with controlled blast design and its implementation using electronic detonators with signature hole technique.     

Prediction of an environmental issue of mine blasting: an imperialistic competitive algorithm-based fuzzy system

Ground vibration resulting from blasting is one of the most important environmental problems at open-cast mines. Therefore, accurately approximating the blast-induced ground vibration is very significant. By reviewing the previous investigations, many attempts have been done to create the empirical models for estimating ground vibration. Nevertheless, the performance of the empirical models is not good enough. In this research work, a new hybrid model of fuzzy system (FS) designed by imperialistic competitive algorithm (ICA) is proposed for approximating ground vibration resulting from blasting at Miduk copper mine, Iran. For comparison aims, various empirical models were also utilized. Results from different predictor models were compared by using coefficient of multiple determination (R ²), variance account for and root-mean-square error between measured and predicted values of the PPVs. Results prove that the FS–ICA model outperforms the other empirical models in terms of the prediction accuracy. In other words, the FS–ICA model with R ² of 0.942 can forecast PPV better than the USBM with R ² of 0.634, Ambraseys–Hendron with R ² of 0.638, Langefors–Kihlstrom with R ² of 0.637 and Indian Standard with R ² of 0.519.     

Prediction and controlling of flyrock in blasting operation using artificial neural network

Flyrock is one of the most hazardous events in blasting operation of surface mines. There are several empirical methods to predict flyrock. Low performance of such models is due to complexity of flyrock analysis. Existence of various effective parameters and their unknown relationships are the main reasons for inaccuracy of the empirical models. Presently, application of new approaches such as artificial intelligence is highly recommended. In this paper, an attempt has been made to predict and control flyrock in blasting operation of Sangan iron mine, Iran incorporating rock properties and blast design parameters using artificial neural network (ANN) method. A three-layer feedforward back-propagation neural network having 13 hidden neurons with nine input parameters and one output parameter were trained using 192 experimental blast datasets. It was also observed that in ascending order, blastability index, charge per delay, hole diameter, stemming length, powder factor are the most effective parameters on the flyrock. Reducing charge per delay caused significant reduction in the flyrock from 165 to 25 m in the Sangan iron mine.     

Artificial neural network or empirical criteria? A comparative approach in evaluating maximum charge per delay in surface mining — Sungun copper mine

Ground vibration due to blasting causes damages in the existence of the surface structures nearby the mine. The study of vibration control plays an important role in minimizing environmental effects of blasting in mines. Ground vibration regulations primarily rely on the peak particle velocity (PPV, mm/s). Prediction of maximum charge weight per delay (Q, kg) by distance from blasting face up to vibration monitoring point as well as allowable PPV was proposed in order to perform under control blasting and therefore avoiding damages on structures nearby the mine. Various empirical predictor equations have proposed to determine the PPV and maximum charge per delay. Maximum charge per delay is calculated by using PPV predictors indirectly or Q predictor directly. This paper presents the results of ground vibration measurement induced by bench blasting in Sungun copper mine in Iran. The scope of this study is to evaluate the capability of two different methods in order to predict maximum charge per delay. A comparison between two ways of investigations including empirical equations and artificial neural network (ANN) are presented. It has been shown that the applicability of ANN method is more promising than any under study empirical equations.     

Developing synergy regression models with space-borne ALOS PALSAR and Landsat TM sensors for retrieving tropical forest biomass

Forest stand biomass serves as an effective indicator for monitoring REDD (reducing emissions from deforestation and forest degradation). Optical remote sensing data have been widely used to derive forest biophysical parameters inspite of their poor sensitivity towards the forest properties. Microwave remote sensing provides a better alternative owing to its inherent ability to penetrate the forest vegetation. This study aims at developing optimal regression models for retrieving forest above-ground bole biomass (AGBB) utilising optical data from Landsat TM and microwave data from L-band of ALOS PALSAR data over Indian subcontinental tropical deciduous mixed forests located in Munger (Bihar, India). Spatial biomass models were developed. The results using Landsat TM showed poor correlation (R² = 0.295 and RMSE = 35 t/ha) when compared to HH polarized L-band SAR (R² = 0.868 and RMSE = 16.06 t/ha). However, the prediction model performed even better when both the optical and SAR were used simultaneously (R² = 0.892 and RMSE = 14.08 t/ha). The addition of TM metrics has positively contributed in improving PALSAR estimates of forest biomass. Hence, the study recommends the combined use of both optical and SAR sensors for better assessment of stand biomass with significant contribution towards operational forestry.     

Estimation of air-overpressure produced by blasting operation through a neuro-genetic technique

Blasting operations usually produce significant environmental problems which may cause severe damage to the nearby areas. Air-overpressure (AOp) is one of the most important environmental impacts of blasting operations which needs to be predicted and subsequently controlled to minimize the potential risk of damage. In order to solve AOp problem in Hulu Langat granite quarry site, Malaysia, three non-linear methods namely empirical, artificial neural network (ANN) and a hybrid model of genetic algorithm (GA)–ANN were developed in this study. To do this, 76 blasting operations were investigated and relevant blasting parameters were measured in the site. The most influential parameters on AOp namely maximum charge per delay and the distance from the blast-face were considered as model inputs or predictors. Using the five randomly selected datasets and considering the modeling procedure of each method, 15 models were constructed for all predictive techniques. Several performance indices including coefficient of determination (R ²), root mean square error and variance account for were utilized to check the performance capacity of the predictive methods. Considering these performance indices and using simple ranking method, the best models for AOp prediction were selected. It was found that the GA–ANN technique can provide higher performance capacity in predicting AOp compared to other predictive methods. This is due to the fact that the GA–ANN model can optimize the weights and biases of the network connection for training by ANN. In this study, GA–ANN is introduced as superior model for solving AOp problem in Hulu Langat site.     

Stochastic Modeling Approach for the Evaluation of Backbreak due to Blasting Operations in Open Pit Mines

Backbreak is an undesirable side effect of bench blasting operations in open pit mines. A large number of parameters affect backbreak, including controllable parameters (such as blast design parameters and explosive characteristics) and uncontrollable parameters (such as rock and discontinuities properties). The complexity of the backbreak phenomenon and the uncertainty in terms of the impact of various parameters makes its prediction very difficult. The aim of this paper is to determine the suitability of the stochastic modeling approach for the prediction of backbreak and to assess the influence of controllable parameters on the phenomenon. To achieve this, a database containing actual measured backbreak occurrences and the major effective controllable parameters on backbreak (i.e., burden, spacing, stemming length, powder factor, and geometric stiffness ratio) was created from 175 blasting events in the Sungun copper mine, Iran. From this database, first, a new site-specific empirical equation for predicting backbreak was developed using multiple regression analysis. Then, the backbreak phenomenon was simulated by the Monte Carlo (MC) method. The results reveal that stochastic modeling is a good means of modeling and evaluating the effects of the variability of blasting parameters on backbreak. Thus, the developed model is suitable for practical use in the Sungun copper mine. Finally, a sensitivity analysis showed that stemming length is the most important parameter in controlling backbreak.     

A three dimensional model of muckpile formation and grade boundary movement in open pit blasting

Summary Formulation and case studies of a three dimensional kinematic model are presented. Thein situ overburden geometry can be simulated accurately and various initiation patterns of blasts can be modelled. The overburden geometry, hole patterns and explosive distribution are all explicit model inputs. Because the effect of explosive properties, rock mass condition and inter-row delay are very difficult to measure in terms of blast performance, these are represented in the model by control parameters which are left for calibration using field data. The output of the model is a three dimensional muckpile shape of any cross section and a contour map of grade distribution within the muckpile. Two case studies are presented which have shown that the model is a valuable tool for optimizing production blasting as well as for controlling grade dilution during blasting.