Influence of propeller wake sheet on rudder gap flow and gap cavitation

The characteristics of the flow over the rudder’s pintle gap are investigated by using the particle image velocimetry (PIV) technique. The propeller and rudder models are scaled down to 1/28.5. Highly accelerated leakage outflows are separated at the discontinuities of the gap and generate strong cavitation at the suction side of the rudder. In the rudder and propeller configuration, the propeller wake sheet ahead of the gap entrance region starts to induce leakage flow over the lower pintle gaps of the suction side. The gap flow has a velocity magnitude as high as 0.4U₀ in the high leakage flow condition, where the wake sheet locates over the gap entrance. The cross-flow of the propeller wake sheet interferes the gap entrance region and triggers gap cavitation. As the propeller wake sheet moves downstream and weakens, the gap flow velocity decreases over the gap entrance.     

Effect of various winglets on the performance of marine propeller

The tip vortex cavitation (TVC) is an issue of increasing interest, because the TVC plays an important role in propeller radiated noise and cavitation erosion. The marine propeller with winglets, which is inspired by the winglets of airfoil, is numerically investigated in the present paper. The blade tip of newly designed propeller tilts toward the pressure side. The difference between six propellers is the change of the rake angle at r/R = 1.0. The pressure coefficient, TVC, axial velocity field and helicity are analyzed. The numerical results show that the winglets of newly designed propeller scarcely affect the efficiency of propeller. The thrust coefficient gradually decreases with the increase in rake angle. As for the suction side, the pressure coefficient (C_p) of winglets propellers is higher than the conventional propeller in general. In addition, the winglets are beneficial to generate less cavitation behavior when the rake angle is small. However, as the rake angle is further increased, the cavitation behavior of winglets propeller is also increased, even larger than the conventional propeller. Therefore, it can be deduced that the winglets can be used to effectively improve the TVC characteristics to some extent.     

Propeller underwater radiated noise: A comparison between model scale measurements in two different facilities and full scale measurements

The prediction of propeller induced pressure fluctuations and underwater radiated noise is a subject of great and increasing interest in marine engineering. Nevertheless, the full-scale prediction of these negative effects, even though based on dedicated model scale tests represents still a challenging task. This is due to different phenomena, among which scale effects on cavitation and ship wake, confined environment and near field effects in model tests play an important role; the analysis of these problems is made difficult by the rather limited amount of available data from sea trials and to the complexities of the phenomena, most of which related to cavitation on the propeller blades, that are present in the measurements carried out in cavitation tunnels, depressurized towing tanks or circulating channels.In the present work, the subject has been studied with reference to a four blades conventional CP propeller of a coastal tanker.Cavitation tunnel tests have been carried out in two rather different facilities, at UNIGE cavitation tunnel and at SSPA large cavitation tunnel.Results from model scale tests processed with different treatments are then compared with full scale measurements performed by SSPA on the same propeller in terms of cavitation extension and radiated noise.The analysis is aimed at assessing the effectiveness of different experimental setups, testing procedures and scaling laws.     

Evaluation of manoeuvring coefficients of a self-propelled ship using a blade element momentum propeller model coupled to a Reynolds averaged Navier Stokes flow solver

The use of an unsteady computational fluid dynamic analysis of the manoeuvring performance of a self-propelled ship requires a large computational resource that restricts its use as part of a ship design process. A method is presented that significantly reduces computational cost by coupling a blade element momentum theory (BEMT) propeller model with the solution of the Reynolds averaged Navier Stokes (RANS) equations. The approach allows the determination of manoeuvring coefficients for a self-propelled ship travelling straight ahead, at a drift angle and for differing rudder angles. The swept volume of the propeller is divided into discrete annuli for which the axial and tangential momentum changes of the fluid passing through the propeller are balanced with the blade element performance of each propeller section. Such an approach allows the interaction effects between hull, propeller and rudder to be captured. Results are presented for the fully appended model scale self-propelled KRISO very large crude carrier 2 (KVLCC2) hull form undergoing static rudder and static drift tests at a Reynolds number of 4.6×10⁶ acting at the ship self-propulsion point. All computations were carried out on a typical workstation using a hybrid finite volume mesh size of 2.1×10⁶ elements. The computational uncertainty is typically 2–3% for side force and yaw moment.     

Simulation of turning circle by CFD: Analysis of different propeller models and their effect on manoeuvring prediction

Propeller modelling in CFD simulations is a key issue for the correct prediction of hull-propeller interactions, manoeuvring characteristics and the flow field in the stern region of a marine vehicle. From this point of view, actuator disk approaches have proved their reliability and computational efficiency; for these reasons, they are commonly used for the analysis of propulsive performance of a ship. Nevertheless, these models often neglect peculiar physical phenomena which characterise the operating propeller in off-design condition, namely the in-plane loads that are of paramount importance when considering non-standard or unusual propeller/rudder arrangements. In order to emphasize the importance of these components (in particular the propeller lateral force) and the need of a detailed propeller model for the correct prediction of the manoeuvring qualities of a ship, the turning circle manoeuvre of a self-propelled fully appended twin screw tanker-like ship model with a single rudder is simulated by the unsteady RANS solver χnavis developed at CNR-INSEAN; several propeller models able to include the effect of the strong oblique flow component encountered during a manoeuvre have been considered and compared. It is emphasized that, despite these models account for very complex and fundamental physical effects, which would be lost by a traditional actuator disk approach, the increase in computational resources is almost negligible. The accuracy of these models is assessed by comparison with experimental data from free running tests. The main features of the flow field, with particular attention to the vortical structures detached from the hull are presented as well.     

Performance assessment of a concept propulsor: the thrust-balanced propeller

This paper presents the results of a numerical performance analysis to demonstrate the worthiness of a recently patented new concept propulsor, the so-called “thrust-balanced propeller (TBP)”. The main advantage of this unconventional propulsor is its inherent ability to reduce the unsteady effect of blade forces and moments when it is operating in a non-uniform wake flow. The propulsor comprises a pair of diametrically opposed blades that are connected to one another and mounted so as to be rotatable together through a limited angle about their spindle axis. A quasi-hydrodynamic approach is described and applied to perform the numerical analysis using a state-of-the-art lifting surface procedure for conventional propellers. Performance comparisons with a conventional fixed-pitch propeller are made for the blade forces and moments, efficiency, cavitation extents and fluctuating hull pressures. Bearing in mind the quasi-static nature of the analyses, the results present favourable performance characteristics for the thrust-balanced propeller and support the worthiness of the concept. However, the concept needs to be proved through physical model tests, which are planned to take in a cavitation tunnel.     

Performance analysis of ducted marine propellers. Part I – Decelerating duct

The paper analyses the flow around a marine propeller ducted with a so-called decelerating nozzle both through the axial momentum theory and the nonlinear semi-analytical actuator disk model. While the well-known and widely diffused axial momentum theory can be successfully employed only to qualitatively investigate the characteristics of the flow around a ducted propeller, the nonlinear and semi-analytical method can instead evaluate the thrust exerted by the duct for different values of the overall thrust and advance coefficients. There are several advantages characterising the more advanced actuator disk method. Specifically, the wake convergence and rotation may be fully taken into account, the shape of the duct and of the radial distribution of the load can be of general type, and, finally, the mutual interaction between the duct and the propeller may be readily dealt with. The methods are employed to investigate the effects of the decelerating nozzle on the efficiency and on the cavitation condition of the propeller. In particular, the influence of some duct geometrical parameters on the device performance is thoroughly analysed providing useful insights on the operating principles of this kind of propulsive systems.     

Computational and Empirical Investigation of Propeller Tip Vortex Cavitation Noise

In this study, non-cavitating and cavitating flow around the benchmark DTMB 4119 model propeller are solved using both viscous and potential based solvers. Cavitating and non-cavitating propeller radiated noises are then predicted by using a hybrid method in which RANS(Reynolds-averaged Navier-Stokes) and FWH(Ffowcs Williams Hawkings) equations are solved together in open water conditions. Sheet cavitation on the propeller blades is modelled by using a VOF(Volume of Fiuld) method equipped with Schnerr-Sauer cavitation model.Nevertheless, tip vortex cavitation noise is estimated by using two different semi-empirical techniques, namely Tip Vortex Index(TVI, based on potential flow theory) and Tip Vortex Contribution(TVC). As the reference distance between noise source and receiver is not defined in open water case for TVI technique, one of the outputs of this study is to propose a reference distance for TVI technique by coupling two semi-empirical techniques and ITTC distance normalization. At the defined distance, the starting point of the tip vortex cavitation is determined for different advance ratios and cavitation numbers using potential flow solver. Also, it is examined that whether the hybrid method and potential flow solver give the same noise results at the inception point of tip vortex cavitation.Results show that TVI method based on potential flow theory is reliable and can practically be used to replace the hybrid method(RANS with FWH approach) when tip vortex cavitation starts.     

Computational hydrodynamic analysis of the propeller–rudder and the AZIPOD systems

A computational method has been developed to predict the hydrodynamic performance of the propeller–rudder systems (PRS) and azimuthing podded drive (AZIPOD) systems. The method employs a vortex-based lifting theory for the propeller and the potential surface panel method for the steering system. Three propeller models along with three steering systems (rudder and strut, flap and pod (SFP)) are implemented in the present calculations for the cases of uniform and non-uniform conditions. Computed velocity components show good agreement with the experimental measurements behind a propeller with or without the rudder. Calculated thrust, torque and lift also agree well with the experimental results. Computations are also performed for an AZIPOD system in order to obtain the pressure distributions on the SFP, and the hydrodynamic performance (thrust, torque and lift coefficients). The present method is useful for examining the performance of the PRS and AZIPOD systems in the hope of estimating the propulsion and the maneuverability characteristics of the marine vehicles more accurately.     

Cavitation phenomena, propeller excited hull pressure amplitudes and cavitation scale effect

The cavitation research, described here and carried out with the laser-scattered-light-technique, demonstrates the large influence of the free air content on cavitation phenomena and propeller excited pressure fluctuations in a cavitation tunnel. Another result of this research, based on full scale investigations, is that in the free sea a large number of nuclei is always present. Therefore for equal propeller loadings substantial differences of the cavitation extent can apparently never occur in different sea regions.The experimental research was supported by theory, applied to hemispherical nosed bodies and model propellers.The comparisons between model and full scale cavitation phenomena which cause hull pressure fluctuations show remarkable differences. The reason is the scale effect of the cavitation due to different absolute pressures on the propellers in model and full scale.Other published model/full-scale comparisons considering this scale effect are discussed.     

Passive sonar ML estimator for ship propeller speed

The optimal estimator in the maximum-likelihood sense fur the propeller speed of a ship, using underwater radiated cavitation noise generated by the propeller blades, is derived. From the result the number of blades on the propeller can also be derived. Results obtained for real sonar data using a digital implementation of the estimator will be presented     

Experimental investigation of blade and propeller loads: Steady turning motion

This paper is the continuation of the work described in [14], dedicated to the presentation of the results of propeller performance in behind-hull during straight ahead motion obtained by a novel experimental set-up for the measurements of single blade loads. In the present case, the study shows and discusses the single blade and propeller loads developed during steady turning conditions, that were simulated by means of free running, self propelled maneuvering tests for a twin screw configuration. Maneuvering conditions are critical for the ship propulsion system, because the performance of the propeller and the side effects related to its functioning (propeller–hull induced pressure and vibrations, noise) are completely different with respect to the design condition in straight ahead motion. Thrust and torque and generation of in-plane loads (force and moments), developed by the blade during the period, evolve differently for the two propellers, due to different propeller–wake interactions. The understanding and the accurate quantification of propeller loads, in these realistic operative scenarios, are pivotal to design low emission and comfortable ships, fulfilling the requirements of safety and continuity of operations at sea. The analysis is carried out revisiting the investigation in [14] for three different speeds (F_N = 0.26, 0.34 and 0.40) and a large set of rudder angles that span moderate and tight maneuvers.     

A study on propeller noise source localization in a cavitation tunnel

Localizing noise sources in cavitation experiments is an important research subject along with predicting noise levels. A cavitation tunnel propeller noise localization method is presented. Propeller noise measurement experiments were performed in the MOERI cavitation tunnel. To create cavitating conditions, a wake-generating dummy body was devised. In addition, 10 hydrophones were put inside a wing-shaped casing to minimize the unexpected flow inducing noise around the hydrophones. After measuring both of the noises of the rotating propeller behind the dummy body and acoustic signals transmitted by a virtual source, the data were processed via three objective functions based on the ideas of matched field processing and source strength estimation to localize noises on the propeller plane. In this paper, the measured noise analysis and the localization results are presented. Through the experiments and the analysis, it was found that the source localization methods that have been used in shallow water applications could be successfully adapted to the cavitation tunnel experiments.     

Numerical simulation of viscous cavitating flow around a ship propeller

In the present study, cavitation and a ship propeller wake are reported by computed fluid dynamics based on viscous multiphase flow theory. Some recent validation results with a hybrid grid based on unsteady Navier-Stokes (N-S) and bubble dynamics equations are presented to predict velocity, pressure and vapor volume fraction in propeller wake in a uniform inflow. Numerical predictions of sheet cavitation, tip vortex cavitation and hub vortex cavitation are in agreement with the experimental data, same as numerical predictions of longitudinal and transversal evolution of the axial velocity. Blade and shaft rate frequency of propeller is well predicted by the computed results of pressure, and tip vortex is the most important to generate the pressure field within the near wake. The overall results indicate that the present approach is reliable for prediction of cavitation and propeller wake on the condition of uniform inflow.     

Direct scantling assessment of propeller blades

Traditionally, propeller design has been focused on all activities necessary to obtain a propeller featuring a high efficiency, avoiding erosive cavitation for given operating conditions and having adequate structural strength. In recent years, more and more challenging requirements have been imposed, such as the reduction of radiated noise and pressures pulses, requiring more precise analyses and methods in the optimization of the propeller performance. On the other hand, the evaluation of the propeller strength still relies on simplified methods, which basically consider the blade as a cantilever beam subjected to characteristic static forces. Since the loads acting on a blade are variable in the blade revolution and in different operating conditions throughout the ship life, a procedure to account for the influence of fatigue phenomena is proposed. The fatigue assessment could reduce the safety factor in the propeller scantling rules and allow improving the quality of propeller design (e.g. obtaining higher efficiency, margin on cavitation phenomena, less noise).     

Effect of waves on cavitation and pressure pulses

In view of environmental concerns, there is increasing demand to optimize the ships for the actual operating condition rather than for calm water. Now, in order to apply this for propeller design, a first step would be to study the effects of waves on propeller operation. Therefore, the aim of this paper is to identify and quantify the effect of various factors affecting the propeller in waves. The performance of KVLCC2 propeller in the presence of three different waves has been compared with calm water performance. Changes in performance in terms of cavitation, pressure pulses, and efficiency have been studied. Significant increase in pressure pulses has been observed due to wake change in waves even though cavitation did not show any significant change. An analysis using cavitation bucket diagram in different wave conditions indicates that a propeller optimized for calm water wake may perform much worse in the presence of waves. Therefore, having wake variation at least in critical wave conditions (where the wavelength is close to ship length) in addition to calm water wake could be very useful to ensure that the propeller performs equally well in the presence of waves.     

Experimental study on the gap entrance profile affecting rudder gap cavitation

The unsteady cavity patterns around the gap of the conventional and newly developed semi-spade rudders for marine ships are visualized qualitatively using a high-speed CCD camera. Time-resolved PIV analysis is also performed with the bubble tracers to study the flow behavior over the rudder surface. In addition, pressure measurements are conducted on the rudder surface and inside the gap to find out the flow characteristics around the gap entrance of the rudder. Both the rudders are tested without a propeller wake at the various cavitation numbers and at the rudder deflection angle of −8°θ10°. The strong cavitation patterns around the conventional rudder gap are significantly reduced by adopting a newly developed entrance profile, and a time-resolved velocity field is found to be very effective in catching the vortical cavity flow around the rudder gap. The stagnation point near the gap entrance of the conventional rudder can cause unsteady cavity flow. However, the developed rudder has very stable pressure distribution along the horn surface and decreases the pressure inside the gap because of the modification of the gap entrance. The pressure distribution around the gap of the suction side is closely related to the variation of the rudder deflection angle. The cavitation inception speed is delayed by about 4 knots in the angle range of −5°θ5° by employing the developed profile of the gap entrance.     

Robust sliding mode control of a mini unmanned underwater vehicle equipped with a new arrangement of water jet propulsions: Simulation and experimental study

This paper presents dynamical modeling and robust control of a Mini Unmanned Underwater Vehicle (MUUV) equipped with a new arrangement of water jet propulsion. The water jet propulsion includes some advantages comparing with a propeller one, such as, reducing the number of required motors, desired number and arrangement of the propulsions, removing adverse torque and cavitation due to propeller rotation and etc. In order to model the proposed MUUV, the gray box method is used in such a way that the dynamical equation of motion is derived analytically by Euler-Lagrangian method, and then the hydrodynamic coefficients (such as added mass and drag coefficients) are derived by performing some tests in a Computational Fluid Dynamic (CFD) software. The dynamical model is used to simulate the MUUV system and also to design the proposed controllers, which are Feedback Linearization Controller (FLC) and Sliding Mode Controller (SMC). In order to investigate and compare the performance of the MUUV and the applied controllers, three types of tests including a desired signal tracking case and two desired path tracking cases are designed. To do so, a method is presented to obtain the desired signals from a desired path under predetermined conditions. Then, an MUUV prototype is designed and constructed in order to investigate the performance of the proposed water jet propulsions and controllers for regulation and tracking desired signal purpose, experimentally. As it is expected, the simulation and experimental results show better performance of the SMC compared to FLC. Furthermore, the experimental results reveal that the water jet propulsion is implementable to practical prototypes and also can be produced in an industrial level.     

Numerical analysis of a propeller during heave motion in cavitating flow

In practical maritime conditions, ship hulls experience heave motion due to the action of waves, which can further drive the ship’s propellers to oscillate relative to the surrounding water. In order to investigate the motion of a propeller working behind a surface vessel sailing in waves, a numerical simulation is conducted on a propeller impacted by heave motion in cavitating flow using the Reynolds-averaged Navier-Stokes (RANS) method. The coupling of the propeller’s rotation and translation is fulfilled using equations of motion defined for this purpose. The heave motion is simplified as a periodic motion based on a sinusoidal function. The numerical transmission of information from the unsteady flow field is achieved using the overset grid approach. In this manner, the unsteady thrust coefficient and torque coefficient of propellers in different periods of heave motion are analyzed. A comparative study is implemented on the unsteady cavitation performance and wake characteristics of propeller. With the propeller’s heave motion, the flow field non-uniformity constantly changes the load on the propeller during each revolution period and each heaving period, the propeller load and the wake field are closely related to the variation of heave motion period. The results obtained from the numerical simulation are expected to serve as a useful theoretical reference for the numerical analysis of a propeller in a heave motion.