Control issues relating to real‐time substructuring experiments using a shaking table

Real‐time substructuring is a method of dynamically testing a structure without experimentally testing a physical model of the entire system. Instead the structure can be split into two linked parts, the region of particular interest, which is tested experimentally, and the remainder which is tested numerically. A transfer system, such as a hydraulic actuator or a shaking table, is used to impose the displacements at the interface between the two parts on the experimental substructure. The corresponding force imposed by the substructure on the transfer system is fed back to the numerical model. Control of the transfer system is critical to the accuracy of the substructuring process. A study of two controllers used in conjunction with the University of Bristol shaking table is presented here. A proof‐of‐concept one degree‐of‐freedom mass–spring–damper system is substructured such that a portion of the mass forms the experimental substructure and the remainder of the mass plus the spring and the damper is modelled numerically. Firstly a linear controller is designed and tested. Following this an adaptive substructuring strategy is considered, based on the minimal control synthesis algorithm. The deleterious effect of oil‐column resonance common to shaking tables is examined and reduced through the use of filters. The controlled response of the experimental specimen is compared for the two control strategies. Copyright © 2005 John Wiley & Sons, Ltd.     

Stability analysis of real‐time dynamic substructuring using delay differential equation models

Real‐time dynamic substructuring is an experimental technique for testing the dynamic behaviour of complex structures. It involves creating a hybrid model of the entire structure by combining an experimental test piece—the substructure—with a numerical model describing the remainder of the system. The technique is useful when it is impractical to experimentally test the entire structure or complete numerical modelling is insufficient. In this paper, we focus on the influence of delay in the system, which is generally due to the inherent dynamics of the transfer systems (actuators) used for structural testing. This naturally gives rise to a delay differential equation (DDE) model of the substructured system. With the case of a substructured system consisting of a single mass–spring oscillator we demonstrate how a DDE model can be used to understand the influence of the response delay of the actuator. Specifically, we describe a number of methods for identifying the critical time delay above which the system becomes unstable. Because of the low damping in many large structures a typical situation is that a substructuring test would operate in an unstable region if additional techniques were not implemented in practice. We demonstrate with an adaptive delay compensation technique that the substructured mass–spring oscillator system can be stabilized successfully in an experiment. The approach of DDE modelling also allows us to determine the dependence of the critical delay on the parameters of the delay compensation scheme. Using this approach we develop an over‐compensation scheme that will help ensure stable experimental testing from initiation to steady state operation. This technique is particularly suited to stiff structures or those with very low natural damping as regularly encountered in structural engineering. Copyright © 2005 John Wiley & Sons, Ltd.     

Evaluation of numerical time‐integration schemes for real‐time hybrid testing

We present a comparison of methods for the analysis of the numerical substructure in a real‐time hybrid test. A multi‐tasking strategy is described, which satisfies the various control and numerical requirements. Within this strategy a variety of explicit and implicit time‐integration algorithms have been evaluated. Fully implicit schemes can be used in fast hybrid testing via a digital sub‐step feedback technique, but it is shown that this approach requires a large amount of computation at each sub‐step, making real‐time execution difficult for all but the simplest models. In cases where the numerical substructure poses no harsh stability condition, it is shown that the Newmark explicit method offers advantages of speed and accuracy. Where the stability limit of an explicit method cannot be met, one of the several alternatives may be used, such as Chang's modified Newmark scheme or the α‐operator splitting method. Appropriate methods of actuator delay compensation are also discussed. Copyright © 2008 John Wiley & Sons, Ltd.     

Enhancement of real‐time hybrid simulation on a shaking table configuration with implementation of an advanced control method

This paper presents the implementation of Three Variable Control (TVC), an advanced control method, to the existing hybrid simulation (HS) system at the University of California, Berkeley. Motivation, background, and implementation of the TVC are explained together with modifications in the existing HS system. An application, which consists of the real‐time HS of electrical disconnect switches on a shaking table configuration, demonstrates successful implementation of the TVC. The presented application also covers other HS‐related features, namely employment of a three‐dimensional analytical substructure, real‐time HS‐compatible operator‐splitting integration method, and an efficient equation solver for faster computations. Copyright © 2014 John Wiley & Sons, Ltd.     

Testing of dynamically substructured,base‐isolated systems using adaptive control techniques

Experimental techniques for testing dynamically substructured systems are currently receiving attention in a wide range of structural, aerospace and automotive engineering environments. Dynamic substructuring enables full‐size, critical components to be physically tested within a laboratory (as physical substructures), while the remaining parts are simulated in real‐time (as numerical substructures). High quality control is required to achieve synchronization of variables at the substructuring interfaces and to compensate for additional actuator system(s) dynamics, nonlinearities, uncertainties and time‐varying parameters within the physical substructures. This paper presents the substructuring approach and associated controller designs for performance testing of an aseismic, base‐isolation system, which is comprised of roller‐pendulum isolators and controllable, nonlinear magnetorheological dampers. Roller‐pendulum isolators are typically mounted between the protected structure and its foundation and have a fundamental period of oscillation far‐removed from the predominant periods of any earthquake. Such semi‐active damper systems can ensure safety and performance requirements, whereas the implementation of purely active systems can be problematic in this respect. A linear inverse dynamics compensation and an adaptive controller are tailored for the resulting nonlinear synchronization problem. Implementation results favourably compare the effectiveness of the adaptive substructuring method against a conventional shaking‐table technique. A 1.32% error resulted compared with the shaking‐table response. Ultimately, the accuracy of the substructuring method compared with the response of the shaking‐table is dependent upon the fidelity of the numerical substructure. Copyright © 2009 John Wiley & Sons, Ltd.     

Improved control algorithm for real‐time substructure testing

Real‐time substructure testing is a novel method of testing structures under dynamic loading. The complete structure is separated into two substructures, one of which is tested physically at large scale and in real time, so that time‐dependent non‐linear behaviour of the substructure is realistically represented. The second substructure represents the surrounding structure, which is modelled numerically. In the current formulation this numerical substructure is assumed to remain linear. The two substructures interact in real‐time so that the response of the complete structure, incorporating the non‐linear behaviour of the physical substructure, is accurately represented. This paper presents several improvements to the linear numerical modelling of substructures for use in explicit time‐stepping routines for real‐time substructure testing. An extrapolation of a first‐order‐hold discretization is used which increases the accuracy of the numerical model over more direct explicit methods. Additionally, an integral form of the equation of motion is used in order to reduce the effects of noise and to take into account variations of the input over a time‐step. In order to take advantage of this integral form, interpolation of the model output is performed in order to smooth the output. The improvements are demonstrated using a series of substructure tests on a simple portal frame. While the testing approach is suitable for cases in which the physical substructure behaves non‐linearly, the results presented here are for fully linear systems. This enables comparisons to be made with analytical solutions, as well as with the results of tests based on the central difference method. Copyright © 2001 John Wiley & Sons, Ltd.     

A model-order reduction framework for hybrid simulation based on component-mode synthesis

Testing of stiff physical substructures (PSs) still poses major technical issues that prevent from adopting hybrid simulation (HS) as a standard structural testing method. Firstly, elastic deformation of reaction frames, as well as the limited resolution of displacement transducers, deteriorate displacement control accuracy. Secondly, as a consequence of control errors, small perturbations of actuator displacements entail large restoring force oscillations that spuriously excite the higher eigenmodes of the hybrid model. For this reason, in the current practice, force-controlled hydraulic jacks handle vertical degrees of freedom, which are typically associated with stiff axially loaded members and excluded from the time integration loop. Vertical forces are either kept constant or adjusted during the experiment based on simplified redistribution rules. Besides deterioration of displacement control accuracy, stiff PSs naturally increase the frequency bandwidth of the hybrid model, whose higher eigenfrequencies (divided by the testing time scale) may fall outside the frequency bandwidth of the actuation system, thus destabilizing the HS. This is a collateral issue to which, in the authors' knowledge, no sufficient attention as been dedicated yet, and this paper tries to address it. From this standpoint, we propose component-mode synthesis as a rigorous approach for deriving reduced-order physical and numerical substructure mass and stiffness matrices that minimize the frequency bandwidth of the hybrid model. The proposed methodology allowed for performing HSs of a load-bearing unreinforced masonry structure including both horizontal and vertical degrees of freedom with a standard three-actuator setup used for cyclic testing.     

Substructure shake table test method using a controlled mass: formulation and numerical simulation

This study proposes a new substructure shake table test method that allows for experimental investigation of the lower portion of structures while the upper part is numerically analyzed. Compatibility conditions are derived to ensure that the dynamic characteristics of the substructured system are equivalent to the reference entire structure. This method utilizes controlled masses to incorporate interface forces from the computational substructure to the experimental substructure. A feasible implementation procedure for the interface force compatibility is developed using a series of conversions and signal processing. For validation of the capabilities and limitations of the proposed substructure method, numerical simulations are performed using detailed models including dynamics of the controlled mass systems. Results from the numerical simulations showed that the proposed substructure method produced comparable results to the reference entire simulations. The average error between top floor displacements produced by substructured and entire responses for earthquake inputs was 7.1%. Numerical studies showed that the substructure method has potential to serve as an alternative to shaking table tests of entire structures. Copyright © 2012 John Wiley & Sons, Ltd.     

Operator‐splitting method for real‐time substructure testing

It has been shown that the operator‐splitting method (OSM) provides explicit and unconditionally stable solutions for quasi‐static pseudo‐dynamic substructure testing. However, the OSM provides only an explicit target displacement but not an explicit target velocity, so that it is essentially an implicit method for real‐time substructure testing (RST) when the velocity‐dependent restoring force is considered. This paper proposes a target velocity formulation based on the forward difference of the predicted displacements so as to render the OSM explicit for RST. The stability and accuracy of the resulting OSM‐RST algorithm are investigated. It is shown that the OSM‐RST is unconditionally stable so long as the non‐linear stiffness and damping are of the softening type (i.e. the tangent stiffness and damping never exceed the initial values). The stability of the OSM‐RST for structures with infinite tangent damping coefficient or stiffness is also proved, and the stability of the method for MDOF structures with a non‐classical damping matrix is demonstrated by an energy criterion. The effects of actuator delay and compensation are analysed based on the bilinear approximation of the actuator step response. Experiments on damped SDOF and MDOF structures verify that the stability of the OSM‐RST is preserved when the experimental substructure generates velocity‐dependent reaction forces, whereas the stability of real‐time substructure tests based on the central difference method is worsened by the damping of the specimen. Copyright © 2005 John Wiley & Sons, Ltd.     

子结构技术在结构抗震试验研究中的应用

根据结构试验理论和实验设备的特征,阐述了结构抗震试验的特点及发展,重点分析了子结构拟动力试验方法的原理、数值积分算法、加载方式和误差控制;振动台子结构试验的原理、研究成果;实时子结构的原理和时滞等混合试验方法的基本理论,以及大型通用有限元软件及远程协同试验方法在混合试验中的应用。基于各种试验方法的优势与发展,总结出混合试验技术未来的发展方向。     

Implementation of online model updating in hybrid simulation

Hybrid simulation combines numerical and experimental methods for cost‐effective, large‐scale testing of structures under simulated earthquake loading. Structural system level response can be obtained by expressing the equation of motion for the combined experimental and numerical substructures, and solved using time‐stepping integration similar to pure numerical simulations. It is often assumed that a reliable model exists for the numerical substructures while the experimental substructures correspond to parts of the structure that are difficult to model. A wealth of data becomes available during the simulation from the measured experiment response that can be used to improve upon the numerical models, particularly if a component with similar structural configuration and material properties is being tested and subjected to a comparable load pattern. To take advantage of experimental measurements, a new hybrid test framework is proposed with an updating scheme to update the initial modeling parameters of the numerical model based on the instantaneously‐measured response of the experimental substructures as the test progresses. Numerical simulations are first conducted to evaluate key algorithms for the selection and calibration of modeling parameters that can be updated. The framework is then expanded to conduct actual hybrid simulations of a structural frame model including a physical substructure in the laboratory and a numerical substructure that is updated during the tests. The effectiveness of the proposed framework is demonstrated for a simple frame structure but is extendable to more complex structural behavior and models. Copyright © 2013 John Wiley & Sons, Ltd.     

Improving the inverse compensation method for real‐time hybrid simulation through a dual compensation scheme

Real‐time hybrid simulation combines experimental testing of physical substructure(s) and numerical simulation of analytical substructure(s), and thus enables the complete structural system to be considered during an experiment. Servo‐hydraulic actuators are typically used to apply the command displacements to the physical substructure(s). Inaccuracy and instability can occur during a real‐time hybrid simulation if the actuator delay due to servo‐hydraulic dynamics is not properly compensated. Inverse compensation is a means to negate actuator delay due to inherent servo‐hydraulic actuator dynamics during a real‐time hybrid simulation. The success of inverse compensation requires the use of a known accurate value for the actuator delay. The actual actuator delay however may not be known before the simulation. An estimation based on previous experience has to be used, possibly leading to inaccurate experimental results. This paper presents a dual compensation scheme to improve the performance of the inverse compensation method when an inaccurately estimated actuator delay is used in the method. The dual compensation scheme modifies the predicted displacement from the inverse compensation procedure using the actuator tracking error. Frequency response analysis shows that the dual compensation scheme enables the inverse compensation method to compensate for actuator delay over a range of frequencies when an inaccurately estimated actuator delay is utilized. Real‐time hybrid simulations of a single‐degree‐of‐freedom system with an elastomeric damper are conducted to experimentally demonstrate the effectiveness of the dual compensation scheme. Exceptional experimental results are shown to be achieved using the dual compensation scheme without the knowledge of the actual actuator delay a priori. Copyright © 2009 John Wiley & Sons, Ltd.     

Generalized‐α methods for seismic structural testing

This paper presents novel predictor–corrector time‐integration algorithms based on the Generalized‐α method to perform pseudo‐dynamic tests with substructuring. The implicit Generalized‐α algorithm was implemented in a predictor–one corrector form giving rise to the implicit IPC–ρ∞ method, able to avoid expensive iterative corrections in view of high‐speed applications. Moreover, the scheme embodies a secant stiffness formula that can closely approximate the actual stiffness of a structure. Also an explicit algorithm endowed with user‐controlled dissipation properties, the EPC–ρb method, was implemented. The resulting schemes were tested experimentally both on a two‐ and on a six‐degrees‐of‐freedom system, using substructuring. The tests indicated that the numerical strategies enhance the fidelity of the pseudo‐dynamic test results even in an environment characterized by considerable experimental errors. Moreover, the schemes were tested numerically on severe non‐linear substructured multiple‐degrees‐of‐freedom systems reproduced with the Bouc–Wen model, showing the reliability of the seismic tests under these conditions. Copyright © 2004 John Wiley & Sons, Ltd.     

A method for estimating specimen tangent stiffness for hybrid simulation

Researchers have long recognized the importance and potential benefits of utilizing the tangent stiffness matrix of a test specimen in hybrid simulations employing implicit and mixed‐integration schemes. However, the computation of the tangent stiffness matrix during testing has proved to be challenging, particularly for test specimens with more than one degree of freedom (dof). This paper presents a new methodology that is more straightforward and simpler than existing techniques for computing the tangent stiffness matrix of a multi‐dof test specimen. The proposed method is combined with the operator‐splitting method (OSM), and the capabilities, advantages and limitations of the new formulation are demonstrated through several examples. The accuracy, stability, and error propagation characteristics of the modified OSM are also studied theoretically as well as numerically. The research results show that the proposed algorithm provides results that are better than those produced via the regular OSM alone, especially for damped structures undergoing highly inelastic behavior during testing. Copyright © 2008 John Wiley & Sons, Ltd.     

Stability of central difference method for dynamic real‐time substructure testing

This paper studies the stability of the central difference method (CDM) for real‐time substructure test considering specimen mass. Because the standard CDM is implicit in terms of acceleration, to avoid iteration, an explicit acceleration formulation is assumed for its implementation in real‐time dynamic substructure testing. The analytical work shows that the stability of the algorithm decreases with increasing specimen mass if the experimental substructure is a pure inertia specimen. The algorithm becomes unstable however small the time integration interval is, when the mass of specimen equal or greater than that of its numerical counterpart. For the case of dynamic specimen, the algorithm is unstable when there is no damping in the whole test structure; a damping will make the algorithm stable conditionally. Part of the analytical results is validated through an actual test. Copyright © 2009 John Wiley & Sons, Ltd.     

Seismic performance evaluation of high voltage disconnect switches using real‐time hybrid simulation: I. System development and validation

This paper presents the development and validation of a real‐time hybrid simulation (RTHS) system for efficient dynamic testing of high voltage electrical vertical‐break disconnect switches. The RTHS system consists of the computational model of the support structure, the physical model of the insulator post, a small shaking table, a state‐of‐the‐art controller, a data acquisition system and a digital signal processor. Explicit Newmark method is adopted for the numerical integration of the governing equations of motion of the hybrid structure, which consists of an insulator post (experimental substructure) and a spring‐mass‐dashpot system representing the support structure (analytical substructure). Two of the unique features of the developed RTHS system are the application of an efficient feed‐forward error compensation scheme and the ability to use integration time steps as small as 1 ms. After the development stage, proper implementation of the algorithm and robustness of the measurements used in the calculations are verified. The developed RTHS system is further validated by comparing the RTHS test results with those from a conventional shaking table test. A companion paper presents and discusses a parametric study for a variety of geometrical and material configurations of these switches using the developed RTHS system. Copyright © 2013 John Wiley & Sons, Ltd.     

Considerations for the development of real‐time dynamic testing using servo‐hydraulic actuation

This paper presents a study of the use of servo‐hydraulic systems in the implementation of real‐time large‐scale structural testing methods in force control such as effective force testing (EFT) and in displacement control such as real‐time pseudodynamic testing (RPsD). Mathematical models for both types of control systems are presented and used to investigate the influences of servo‐systems on the overall system performance. Parameters investigated include the overall system dynamics, nonlinearities of servo‐systems, actuator damping, system mass including piston mass, and system response delay. Results of both numerical simulations and experiments showed that many of the influences of the servo‐hydraulic system that significantly affect the real‐time dynamic tests can be properly compensated through control schemes identified in this paper. Copyright © 2003 John Wiley & Sons, Ltd.     

Performance evaluation of a distributed hybrid test framework to reproduce the collapse behavior of a structure

A hybrid numerical and experimental simulation to collapse was conducted on a one‐half scale moment‐resisting frame building with two experimental substructures at different locations. An extensible hybrid test framework was used that adopts a generalized interface to encapsulate each numerical or tested substructure, through which only boundary displacements and forces are exchanged. Equilibrium and compatibility between substructures are enforced by an iterative quasi‐Newton procedure, while adopting a predictor‐and‐corrector method to avoid loading reversals on physically tested substructures. To overcome difficulties in controlling stiff axial and rotational deformations at the boundaries, the flexible test scheme employs either open‐loop or closed‐loop control at the boundaries: enforcing either compatibility or equilibrium, or both requirements at critical boundaries. The effectiveness of the extensible framework and its capability to simulate structural behavior through collapse is demonstrated by a geographically distributed test that reproduced the collapse behavior of a four‐story, two‐bay, steel moment frame previously tested on an earthquake simulator. A comparison of both experiments highlights the viability of the hybrid test as an effective tool for the performance evaluation of structural systems from the onset of damage through collapse. Copyright © 2011 John Wiley & Sons, Ltd.     

隔震桥梁子结构拟动力实验中加载速率的影响因素研究

本研究运用DSP高速数字信号处理器的实时信号处理与控制技术,研究了基于速度控制法、OS数值积分法和相应的实验误差控制法的子结构拟动力实验系统。该试验系统对动力加载装置采用速度控制,在加载过程中考虑了加载速率对实验结果的影响,使隔震橡胶支座的速度相关性能在试验中得到充分体现,同时采用OS数值积分法,充分地减少了试验的时滞误差,提高了试验精度。并通过不同加载速率的子结构拟动力实验研究了天然橡胶支座、高阻尼橡胶隔震支座和超高阻尼橡胶隔震支座对桥梁的隔震效果,在对实验结果进行分析对比后,定量地研究了不同的加载速率对隔震桥梁子结构拟动力实验结果的影响。