Analysis of effects of operating parameters on rate of penetration in drilling process with air down-the-hole hammer

Air down-the-hole(DTH)hammer drilling has long been recognized to have the potential of drilling faster than conventional rotary drill,especially in some hard rocks such as granite,sandstone,limestone,dolomite,etc.with the same weight on bit(WOB)and rotations per minute(RPM).So,it has been widely used in many drilling fields including mineral resource exploration drilling,oil and gas drilling and geothermal drilling.In order to reduce drilling cost by selecting optimal drilling parameters,rate of penetration(ROP)should be estimated accurately and the effects of different factors on ROP should be analyzed.In this research,ANN model with several multi-layer perception back propagation(BP)networks for predicting ROP of air DTH hammer drilling was developed using controllable parameters such as impact energy,impact frequency,WOB,RPM and bit operating time for the formations with a certain drillability index of rock.Several BP neural networks with the different neurons in hidden layers were developed and compared for selecting optimal architecture of ANN.The effects of the drilling parameters such as impact energy,impacting frequency,WOB,RPM and bit operating time on the ROP of air DTH hammer drilling were investigated by trained ANN.From the analyses,the optimum range of drilling parameters for providing high ROP were determined and analyzed for a formation with a certain drillability index of rock.The methodology proposed in this study can be used in many mathematical problems for optimization of drilling process with air DTH hammer.     

FGC-15D large-diameter DTH air hammer drilling system and its application in offshore rock-socketed pile hole drilling

In the past two decades,numerous large-diameter rock-socketed piles were constructed in China to support foundations of skyscrapers,great bridges or to retain soil in potential geological hazard areas.However,drilling large-diameter rock-socketed pile holes with conventional drilling method such as rotary drilling or cable tool drilling is time-consuming and the cost is usually very high.In order to drill large-diameter rock-socketed pile holes faster at relatively low cost,the FGC15A large-diameter DTH air hammer drilling system was developed in 1987 and was given the second-class award by Ministry of Geology and Mineral Resources in 1991.Since it was innovated the drilling system has been used in more than twenty important and tough projects on land,and wonderful results were acquired.At the same time the large-diameter DTH air hammer drilling system was improved continuously.The FGC15D is the latest version of the technique.     

FGC-15D large-diameter DTH air hammer drilling system and its application in offshore rock-socketed pile hole drilling

In the past two decades, numerous large-diameter rock-socketed piles were constructed in China to support foundations of skyscrapers, great bridges or to retain soil in potential geological hazard areas. However, drilling large-diameter rock-socketed pile holes with conventional drilling method such as rotary drilling or cable tool drilling is time-consuming and the cost is usually very high. In order to drill large-diameter rock-socketed pile holes faster at relatively low cost, the FGC15A large-diameter DTH air hammer drilling system was developed in 1987 and was given the second-class award by Ministry of Geology and Mineral Resources in 1991. Since it was innovated the drilling system has been used in more than twenty important and tough projects on land, and wonderful results were acquired. At the same time the large-diameter DTH air hammer drilling system was improved continuously. The FGC15D is the latest version of the technique.     

Study on drilling mechanism and optimization of percussion-extruding DTH hammer bit

The authors tested the percussion-extruding Down-the-hole(DTH)hammer bit with five different structures and mainly analyzed the drilling mechanism between conical bit and stepped bit. In addition, aiming at "the pile effect" in combination with the advantage of stepped bit, we design a new cam spinning bit and test it outdoors. The result shows that using cam spinning bit can solve the problem of "the pile effect", which can also obtain higher drilling efficiency than using conical bit in high confining pressure strata. It is characterized by novel structure and high drilling speed as well as good guiding, and it is significant for improving efficiency in percussion-extruding drilling technique.     

贯通式气动潜孔锤反循环钻进初探

贯通式气动潜孔锤反循环钻进是以压缩空气作为碎岩动力和洗井介质，配用双壁钻杆，实现全孔反循环连续取芯（样）的钻进技术。本文在对反循环钻进机理分析的基础上，提出了反循环钻头的设计依据和原则，并依据野外生产试验资料，确定了贯通式气动潜孔锤反循环钻进的设备配套方案、钻进规程参数和工艺技术措施。     

Study on drilling mechanism and optimization of percussion-extruding DTH hammer bit

The authors tested the percussion-extruding Down-the-hole （DTH）hammer bit with five different structures and mainly analyzed the drilling mechanism between conical bit and stepped bit. In addition, aiming at ＂the pile effect＂ in combination with the advantage＇ of stepped bit, we design a new cam spinning bit and test it outdoors. The result shows that using cam spinning bit can solve the problem of ＂the pile effect＂, which can also obtain higher drilling efficiency than using conical bit in high confining pressure strata. It is characterized by novel structure and high drilling speed as well as good guiding, and it is significant for improving efficiency in percussion-extruding drilling technique.     

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Research and development on foam breaking and recycling technology in air-foam drilling

In recent years, air-foam combining the advantages of both liquid and air drilling has been utilized as a drilling medium. Air-foam drilling has proved its efficiency in numerous situations where serious problems were encountered, such as in fractured formations and depleted or high permeable zones. However, the major disadvantage of air-foam drilling system is that the foam can only be used once, so that an extremely large pit is required to contain the foam to allow sufficient room for cuttings and for the foam to dissipate. Moreover, it needs enormous volume prepared, consuming abundance of water and ingredient additives, which results in the high cost of foam drilling. The recycling foam fluid by using foam breaking technology is the only effective method to solve these problems associated with the known foam drilling. Various types of equipment and technique have been employed to suppress foam formation in biological and process equipment in foam drilling. The study described various methods of foam breaking technology, and the trend of the foam breaking technology for foam drilling is discussed.     

Development and application of simulation technique for hydrokinetic hammer

The computer simulation is an important method for hydrokinetic hammer design. Various kinds of simulation measures with their technical characters and applications being taken during the computer aided design are enumerated. Computer simulation supports plenty of valuable references to the designer. Each type of simulation process is used to explore the exact aspect of the performance of hydrokinetic hammer and each type of simulation method has its own excellences and deficiencies. Thus the integrative simulation methods based on modern computational technology are brought forward to obtain the perfect capability of the whole product. Along with the development of computer hardware and software, various kinds of platforms have been provided to different simulation methods that can be carried out with distinct working flows. The jet flow element is the core part of the hydrokinetic hammer. We can build the ideal simulation model of it by means of CFD (computational fluid dynamics) technology. On the other hand, to set up the digital model of piston and hammer, the best way is to build the virtual prototype using automatic dynamic analysis of mechanical system. As a result of the argumentation, we think the technique of Virtual Prototype and CFD are the prime way to process the combined computer simulation for hydrokinetic hammer.     

Development and application of simulation technique for hydrokinetic hammer

The computer simulation is an important method for hydrokinetic hammer design. Various kinds of simulation measures with their technical characters and applications being taken during the computer aided design are enumerated. Computer simulation supports plenty of valuable references to the designer. Each type of simulation process is used to explore the exact aspect of the performance of hydrokinetic hammer and each type of simulation method has its own excellences and deficiencies. Thus the integrative simulation methods based on modern computational technology are brought forward to obtain the perfect capability of the whole product. Along with the development of computer hardware and software, various kinds of platforms have been provided to different simulation methods that can be carried out with distinct working flows. The jet flow element is the core part of the hydrokinetic hammer. We can build the ideal simulation model of it by means of CFD (computational fluid dynamics) technology. On the other hand, to set up the digital model of piston and hammer, the best way is to build the virtual prototype using automatic dynamic analysis of mechanical system. As a result of the argumentation, we think the technique of Virtual Prototype and CFD are the prime way to process the combined computer simulation for hydrokinetic hammer.     

Repacking practice for G-3 engineering driller power unit with drive shaft of dual channel reverse circulation

In order to satisfy operating requirements for constant core drilling technology in reverse circulation with hollow-through DTH, the power unit of G-3 engineering driller was ameliorated. The new one with dual channel drive shaft, achieved the perfect assemble with transmission structure of the original power unit. It could interconvert according to need by using two sets of drive shafts with direct and reverse circulation. The repacked G-3 engineering driller carried on experiment in the field test in Luanchuan molybdenum mine of Henan, whose effect was very good.     

Repacking practice for G-3 engineering driller power unit with drive shaft of dual channel reverse circulation

In order to satisfy operating requirements for constant core drilling technology in reverse circulation with hollow-through DTH,the power unit of G-3 engineering driller was ameliorated. The new one with dual channel drive shaft, achieved the perfect assemble with transmission structure of the original power unit. It could interconvert according to need by using two sets of drive shafts with direct and reverse circulation. The repacked G-3 engineering driller carried on experiment in the field test in Luanchuan molybdenum mine of Henan, whose effect was very good.     

基于线激光扫描的岩石激光钻孔的三维重建和可视化

激光钻进岩石形成的钻孔的孔形较为复杂,具有较小的孔直径和较高的孔壁粗糙度,使得利用传统方法进行钻孔尺寸的测量较为困难。为了精确钻孔测量和方便孔形研究,提出了一种基于线激光扫描及逆向建模的钻孔建模方法。首先,搭建了线激光扫描平台,建立了空间坐标系,以获取钻孔的三维坐标,构建了钻孔的初始点云数据。其次,在MATLAB中对获取的点云数据进行无效点移除及多视角点云配准,其中,无效点移除利用顺序查找法实现,多视角点云配准则基于迭代最近点（ICP）算法,包括初始配准和精确配准两个阶段。最后,基于Delaunay三角网格划分及曲面重建算法,实现了钻孔模型的重建和可视化。此外,还采用滴液法和切割法进行实际钻孔容积值测量及钻孔轮廓线获取,并与由点云重建的钻孔模型上获取的测算结果进行对比分析,以验证所述方法建立的钻孔模型的精度。结果表明:重建的钻孔模型与实际钻孔之间的误差小于4%,重建的模型能够满足激光岩石钻进钻孔的测量要求,证实了所述方法的可行性。与传统测量方法相比,所述方法属于非接触、非破坏性方法,可重复性测量。      

小型化体积式钻孔应变仪的研制

体积式钻孔应变仪力学原理简单,易于获取可靠资料,但受尺寸限制。现有TJ-2型体应变仪的安装钻孔直径必须大于130 mm,钻孔成本较大,为减少钻孔经费,本文对体积式钻孔应变仪的小型化进行研究,计算体积式钻孔应变仪的灵敏系数和视压缩模量,并根据结果结合材料工艺,研制钻孔直径为110 mm的应变仪。     

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基于非开挖随钻检测系统与随机森林的地层岩性识别

通过自主研发设计的非开挖随钻检测系统,采集非开挖钻进参数,进行非开挖钻进实时地层岩性识别,为非开挖施工提供安全信息保证。针对非开挖工程工勘资料缺乏,掘进地层岩性难以判断的问题,提出了一种基于非开挖随钻检测系统实时采集数据,利用随机森林算法建立地层识别模型,通过模型去识别未知地层,并将识别结果可视化展示。通过非开挖随钻检测系统在工程现场的实际应用,获得了包括钻速、扭矩、转速、拉力、泵压、泵量等钻进敏感参数作为训练样本,利用随机森林算法对采集的钻进参数进行训练,构造决策树与随机森林,对钻进参数进行分类,建立了以典型非开挖地层岩性分类为目标的分类模型,分别确定了杂填土、黏土、粉细砂、砾石和淤泥的地层分类标签。进一步,基于机器学习的分类结果,利用PCA主成分分析将地层识别特征降维至三维,实现了地层岩性识别结果的三维展示。将预测模型应用于实际工程,以验证其有效性。结果表明,该方法能在非开挖实时钻进条件下快速识别钻进地层,识别正确率高达92%。该研究成果通过采集导向随钻参数,识别非开挖掘进段地层岩性,为非开挖扩孔阶段钻具选型、泥浆设计等提供了重要信息。      

广西岩石可钻性分级研究初探

岩石可钻性的合理分级,是正确选择钻进方法、技术参数、钻头类型和制定合理的生产与物化定额、专核钻探生产技术与经济指标的科学依据。利用与岩石可钻性密切相关的物理力学性质—压入、摆球硬度、研磨性、塑性系统与声学特性为自变量,以微钻钻速为因变量,在计算机上进行一元和多元回归分析,建立其数学模型,以此将不同岩石划分为12级。这种方法具有较强的模拟性、代表性和较大的适用范围。     

Research on drilling parameters of engine-powered auger ice drill

Drilling operations in polar regions and mountainous areas are complicated by nature of the extreme environment. Yet conventional rotary drilling technologies can be used to drill ice for scientific samples and other research. Due to such reasons as power consumption and weight complications,it is hard to apply a conventional rotary drilling rig for glacial exploration. Use of small,relatively lightweight,portable engine-powered drilling systems in which the drill lifting from the borehole is carried by the winch. It is reasonable enough for near-surface shallow ice-drilling down to 50 m. Such systems can be used for near-surface ablation-stakes installation,also temperature measurements at the bottom of active strata layer,revealing of anthropogenic pollution,etc. The specified used in this research is an auger ice drill powered by a gasoline engine. At this stage,it is crucial to choose effective drilling parameters such as weight on bit( WOB) and drill bit rotation rate. Sensors equipped on the rig have measured the main parameters of the drilling process,such as drill speed,WOB,drill rotation speed,torque and temperature. This paper addresses research on drilling parameters of engine powered auger ice drill and supplies some recommendations for optimization of any ice-core drilling process.     

突发性大气污染事故应急监测系统的设计与开发

本文对突发性大气污染事故应急临测系统的总体需求、体系结构、功能模块和关键技术进行了分析.通过分析突发性大气污染事故应急监测工作业务流程,提出系统的建立需在存储和管理多种应急监测相关数据的基础上,并与应急监测业务保持一致.为保证系统的高安伞性、实时性与可靠性,采用部署在局域网内的客户机/服务器体系结构.本文详细阐述了系统...     

Seasonal Variation in Air Temperature and Relative Humidity on Building Areas and in Green Spaces in Beijing,China

The cooling and humidifying effects of urban parks are an essential component of city ecosystems in terms of regulating microclimates or mitigating urban heat islands(UHIs).Air temperature and relative humidity are two main factors of thermal environmental comfort and have a critical impact on the urban environmental quality of human settlements.We measured the 2-m height air temperature and relative humidity at the Beijing Olympic Park and a nearby building roof for more than 1 year to elucidate seasonal variations in air temperature and relative humidity,as well as to investigate the outdoor thermal comfort.The results showed that the lawn of the park could,on average,reduce the air temperature by(0.80±0.19)℃,and increase the relative humidity by(5.24±2.91)% relative to the values measured at the building roof during daytime.During the nighttime,the lawn of the park reduced the air temperature by(2.64±0.64)℃ and increased the relative humidity by(10.77±5.20)%.The park was cooler and more humid than surrounding building area,especially in night period(more pronounced cooling with 1.84℃).Additionally,the lawn of the park could improve outdoor thermal comfort through its cooling and humidifying effects.The level of thermal comfort in the park was higher than that around the building roof for a total of 11 days annually in which it was above one or more thermal comfort levels(average reduced human comfort index of 0.92)except during the winter.