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大直径长距离顶管润滑泥浆方案研究 总被引:1,自引:0,他引:1
《地质科技情报》2016,(2)
顶管技术作为一种经济快速的管道铺设技术已广泛应用于地下水道、石油天然气管道、电力和通讯电缆的施工中。在大直径长距离顶管施工过程中,顶进力过大是困扰顶管施工多年的技术难题。顶进力过大对顶管施工机械及相应的设施提出了更高的要求,顶进力已成为限制顶管技术发展的因素。针对这一问题,结合港珠澳大桥拱北隧道曲线顶管管幕实际工程,对顶管润滑减阻泥浆展开了研究。对泥浆中各组分对泥浆性能影响的试验研究表明,随着膨润土质量、PAC质量的增加,泥浆黏度呈现增长的趋势。通过正交试验确定了最优泥浆方案。将泥浆方案应用到实际工程中使单位摩阻力大幅降低,解决了顶进中顶推力过大的问题。 相似文献
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《地质科技情报》2020,(4)
黄浦江上游水源地通管工程C3标段采用DN4000钢顶管施工,单次顶进长度达到969.94m,如何降低顶力是整个工程成功的关键。为减少摩阻力从而降低顶力,对泥浆配制、注浆控制等方面进行了研究,并结合JB06~JB05及JB07~JB06顶进段的地层、顶进力变化状况,分析顶管摩阻力的变化规律。结果表明:①该工程注浆孔的合理布置、触变泥浆的配制与使用得到的减阻效果明显,可作为类似工程减阻技术的参考;②顶力与顶进距离近似呈线性关系,但地层本身的性质会造成顶力的突变,类似工程可先对地层性质进行研究以得到更准确的顶力预测,指导顶管施工;③已注入环空一定时间后的泥浆与刚注入的泥浆相比减阻效果更好,顶力增速过快时可降低顶进速度,待泥浆充分与地层反应后再以原速顶进;④适当增加注浆量可以有效地减小管周摩阻力;⑤高聚物膨润土泥浆比膨润土泥浆单价更高,但高聚物膨润土泥浆注浆量少,综合环境效益等多方面因素考虑,高聚物膨润土泥浆更有优势。 相似文献
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沙漠地区地层稳定性差,摩阻力大,导致长距离大直径顶管施工时间长,浆液输送压力损失大,极易造成地层垮塌埋管,顶管阻力急剧增加导致顶进失败。沙漠地区大直径顶管工程顺利顶进的关键是浆液应具有较好的润滑减阻和成套护壁作用。基于这一关键问题,开展室内试验和现场应用研究,研发出了适合沙漠地区顶管的新型护壁减阻浆液,采用高岭土聚合物浆液作为机头同步注浆浆液,无粘土高聚物浆液作为沿线跟进补浆浆液。同步注浆浆液在润滑减阻的基础上主要突出成套护壁作用,而跟进补浆浆液主要突出润滑减阻特性,从而使润滑减阻浆液系统达到最佳的润滑和护壁作用。研发的新型护壁减阻浆液应用于内蒙古乌兰布和沙漠穿沙输水项目7~9号顶段——国内外首例沙漠地区大直径顶管工程,效果良好,顶进工作顺利完成。该研究提升了沙漠地区顶管工程关键技术、解决了护壁与减阻问题,具有极大的社会价值和经济效益。 相似文献
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顶力是顶管施工中必须确定的一个重要参数,平均摩阻力则是衡量顶进效果的一个重要指标。为研究二者与顶程的关系,通过现场实测某长距离大口径急曲线顶管两节管段顶进过程中的顶力以及由顶力计算的平均摩阻力的变化情况,对顶力和平均摩阻力随顶程变化规律及其影响因素作了深入分析。由于影响因素复杂多变,顶力全程呈较为剧烈震荡上升的趋势,平均摩阻力则在经过初期的高位震荡后,由于施工趋于稳定,如泥浆套已成型、轴线控制已相对稳定,以及顶程对影响因素的稀释作用,而迅速下降并变得比较平稳。只要施工控制措施得力,长距离大口径急曲线顶管的平均摩阻力完全可以控制在较低的水平上。最后,本文就施工措施提出了一些建议。 相似文献
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依托嘉兴环线下穿南湖大道的1.2 m超小净距三车道特大断面类矩形顶管隧道工程,对实施过程中的管节内力、土压力、顶推力、竖向姿态及其引起的地表沉降等进行了现场实测分析。研究结果表明,双线矩形顶管在后实施隧道掘进过程中管节内力受姿态调整和润滑泥浆作用有所波动,临近隧道施工时前序管节内力存在削弱、增强再恢复的变化过程,最大钢筋应力约增加30%;与常规单线矩形顶管相比,施工引起的地表沉降呈现出较为扁平的peck沉降曲线特性,且最大沉降集中在始发井侧,随顶进距离增加呈现一定拖拽影响;南北线沉降差异主要因素为掘进竖向姿态控制,顶推力并未因小净距而出现较大差异。 相似文献
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为了研究邕江北岸Ⅱ级阶地地区浅埋大断面(6.9 m×4.9 m)矩形顶管在复杂环境下长距离掘进过程中的地表沉降规律及控制措施,依托南宁地铁1号线金湖广场站Ⅲ号出入口工程,采用三维有限差分软件FLAC3D模拟顶管施工过程,并与实际监测结果作对比验证,结果表明:①在顶进过程中顶管机前方土体的主要扰动范围为两倍洞宽;②地表横向沉降曲线以顶管轴线为中心呈正态分布,地表沉降的横向影响范围为三倍洞宽;③通过顶管机头上抬、加设注浆套板、管节减摩注浆以及合理的顶进参数,确保地表隆起和沉降量均在合理控制的范围内。 相似文献
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Monitoring of Over Cutting Area and Lubrication Distribution in a Large Slurry Pipe Jacking Operation 总被引:1,自引:0,他引:1
Saeid Khazaei Hideki Shimada Takashi Kawai Junichi Yotsumoto Kikuo Matsui 《Geotechnical and Geological Engineering》2006,24(3):735-755
Slurry pipe jacking was firmly established as a special method for the non-disruptive construction of the underground pipelines
of sewage systems. Pipe jacking, in its traditional form, has occasionally been used for short railways, roads, rivers, and
other projects. Basically the system involves the pushing or thrusting of concrete pipes into the ground by a number of jacks.
In slurry pipe jacking, during the pushing process, mud slurry and lubricant are injected into the face and the over cutting
area that is between the concrete pipes and the surrounding soil. Next, the slurry fills voids and the soil stabilizes due
to the created slurry cake around the pipes. Fillings also reduce the jacking force or thrust during operation. When the drivage
and pushing processes are finished, a mortar injection into the over cutting area is carried out in order to maintain permanent
stability of the surrounding soil and the over cutting area. Successful lubrication around the pipes is extremely important
in a large diameter slurry pipe jacking operation.
Control of lubrication and gaps between pipes and soil can prevent hazards such as surface settlement and increases in thrust.
Also, to find voids around the pipes after the jacking process, in order to inject mortar for permanent stabilizing, an investigation
around the pipes is necessary. To meet these aims, this paper is concerned with the utilization of known methods such as the
GPR (Ground Penetrating Radar) system and borehole camera to maintain control of the over cutting area and lubricant distribution
around the pipes during a site investigation. From this point of view, experiments were carried out during a tunnel construction
using one of the largest cases of slurry pipe jacking in Fujisawa city, Japan. The advantages and disadvantages of each system
were clarified during the tests. 相似文献
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顶管施工中,触变泥浆起到润滑减阻和支撑地层的作用,是保证顶管施工安全快速进行的重要材料,其减阻性能的优劣是影响顶管施工的重要因素。本文以北京城市副中心通州区潞城镇综合管廊工程为依托,以膨润土、羧甲基纤维素钠(CMC)和纯碱为触变泥浆原材料,进行不同材料配比的正交试验,优选出了触变泥浆的最优配比;开展缩尺的模型试验,探究了触变泥浆的减阻效果。此外,通过扫描电镜显微观察,研究了触变泥浆的微观结构和减阻机理。研究表明:触变泥浆原材料含量对泥浆的性能有很大的影响,10%膨润土、0.2% CMC、0.5%纯碱和89.3%水是泥浆原材料的最优配比,该配比下的泥浆流动性和触变性较好,失水量较小,形成的“滤饼”较为致密,综合性能最优,且该配比下的触变泥浆可以使试块和砂土之间的摩阻系数降低40%,减阻效果显著;触变泥浆呈薄片层状结构,其主要矿物成分蒙脱石具备晶格取代、阳离子交换等微观特性,使得触变泥浆宏观上表现出触变性进而发挥减阻作用,最终以泥浆套的形式充分隔离管道和周围的土体,从而实现减阻功能。 相似文献
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对水平平行双线顶管之间的相互作用进行了分析,提出了横向扰动区范围的计算公式。考虑先施工顶管对后施工顶管的影响,提出了一种新的后施工顶管地面沉降计算方法,并给出算例分析。分析表明,水平平行顶管施工时由于中间区域受到双重扰动,会产生较大的地面沉降。当两顶管轴线距离较近时,由于先施工顶管对周围土体产生的扰动会使后施工顶管产生的扰动加剧,后施工顶管引起的最大地面沉降值和沉降槽宽度都要变大,且地面沉降曲线是不对称的,其最大沉降点要偏向先施工顶管侧,但仍然可以采用Peck公式进行计算。 相似文献
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在城市地下工程建设中,新建大断面隧道近距离下穿施工对既有道路造成的扰动不可避免.分析地表变形特点及其变化规律对减小隧道施工造成的环境影响具有重大意义.结合郑州市沈庄北路-商鼎路下穿中州大道矩形顶管隧道工程的工程实践,采用现场地表变形实测统计分析并运用数值模拟方法对顶管顶进施工过程进行动态分析,揭示隧道开挖过程中的地表变化规律;数值模拟预测分析了顶管施工对既有道路的影响,从而优化施工方法和技术参数,提出相应的控制措施,并通过工程变形监测数据验证了预测分析的有效性. 相似文献
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矩形顶管施工过程中会对周围土体造成扰动,引起地表产生竖向变形。为研究超浅覆土顶管施工过程中的地表沉降规律,以深圳市某下穿道路矩形顶管工程为背景,使用PLAXIS 3D软件对顶管双线施工进行有限元模拟。首先将模拟结果与实测结果对比以验证模拟结果的合理性,然后分析双线施工地表沉降变化规律,最后对现场加固措施进行评价。主要结论如下:未加固时顶管顶进过程中,最大沉降量位于始发端,最大隆起量位于接收端;加固后地表沉降最大值点及沉降最大值均发生了改变:加固后地表最大沉降值点由始发井改变为顶管中部区域,最大沉降值减少了6.15 mm,表明现场加固方案效果显著;未加固和加固后地表沉降纵向曲线规律基本一致,表现为三个阶段:隆起期、快速沉降期和沉降稳定期;未加固和加固后地表横向沉降槽变化情况基本一致。 相似文献
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考虑泥浆套不同形态的顶管管壁摩阻力计算公式 总被引:3,自引:0,他引:3
大直径、长距离顶管施工常通过注浆形成泥浆套来减小阻力,泥浆套的形态及其完整性对管壁摩阻力大小有决定性作用,现有摩阻力计算公式一般未考虑不同泥浆套形态对摩阻力的影响,计算结果与实际情况相差较大。根据不同施工状况对顶管外壁泥浆套的可能形态进行了分类及成因分析,提出了判断3种常见泥浆套形态的方法。利用半无限弹性体中柱形圆孔扩张理论探讨了注浆压力对泥浆套厚度的影响,结合非线性流体力学计算泥浆与管壁接触产生的摩阻力,最终采用挖掘面稳定假设,针对3种泥浆套形态提出了摩阻力计算公式。采用该方法对工程案例进行计算,计算结果与实测数据对比表明:现有摩阻力计算公式的计算结果过于保守,所提出的计算公式是合理和有效的。 相似文献
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Hideki Shimada Saeid Khazaei Kikuo Matsui 《Geotechnical and Geological Engineering》2004,22(2):161-186
In order to protect the safety of workers construction, as well as for environmental and cost reasons, efficient small-diameter
shallow tunneling methods have recently become increasingly important in regards to outside plant engineering such as for
water supplies, electricity, telecommunications and gas. The effects of the above projects in overcrowded urban areas are
significant and often result in substantial impact and traffic delays associated with a loss of travel time. Clearly the solution
to these utility placement problems, if the full impact of trench excavation is to be avoided, is trench less technology.
In particular, for construction work near existing facilities, underground tunnels that are excavated by slurry pipe-jacking
are being increasingly employed in order to avoid problems. Slurry pipe-jacking was firmly established as a special method
for the non-disruptive construction of the underground pipelines of sewage systems. Pipe-jacking, in its traditional form,
has occasionally been used for short railways, roads, rivers, and other projects. Basically the system involves the pushing
or thrusting of a drivage machine through concrete pipes ahead of jacks. This method utilizes mud slurry that is formed around
the pipes in order to stabilize the surrounding soil. Moreover, in recent years, the rectangular shape of the concrete pipe
in using slurry pipe-jacking was introduced due to the effective uses of the space. Based on his reason, the rectangular shape
of the concrete pipe is often adopted in Japan. From this point of view, this paper discusses the effect shapes have on the
stability of surrounding soil by means of the numerical analysis. Secondly, this paper discusses the performance of the mud
slurry around the drivage pipes by means of the two-dimensional Eulerian-Lagragian seepage analysis. Moreover, in slurry pipe-jacking,
the performance of the mud slurry plays an important role in the pushing process. Finally, the thrusts in slurry pipe-jacking
can be predicted accurately by evaluating the resistance between the mud slurry and the concrete pipes and the resistance
between the soil and the pipes in the curved jacking area.
This revised version was published online in July 2006 with corrections to the Cover Date. 相似文献